Custom Sublimation Printed Boxer Briefs With Jacquard Waistband
A mid leg boxer brief built for all over sublimation print, finished with a jacquard woven waistband. The block that most streetwear and sport underwear ranges start from.
- Category
- Men's Underwear
- OEM minimum
- 300 pcs per style per colour
- Bulk lead time
- 50 to 60 days after approvals
- Wholesale minimum
- 12 pcs per design
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Product Overview
What This Block Is And Why It Exists
This is the workhorse print block. A mid leg boxer brief on a polyester rich base, cut so that an all over artwork runs continuously across the front, back and legs without breaking at the side seam.
The waistband is the second half of the product. Jacquard weaving your brand name into the band is what separates a branded boxer brief from a printed one, and it is set up at the same time as the print strike off.
Every element on this block is open: fabric composition, fabric colour, artwork, waistband technic, size specification and packaging.
Key Benefits
- All over artwork with no print break at the side seam.
- Jacquard waistband carries your brand name without a printed logo that washes off.
- Polyester rich base holds sublimation ink with strong colour fastness.
- Opens at 300 pcs per style per colour rather than the 3000 pcs most mills quote.
Application Scenarios
Where This Block Is Used
- Streetwear and lifestyle underwear ranges
- Sport and training underwear
- Team, club and event merchandise
- Subscription and drop based online brands
Who It Is For
- Brands whose product is the artwork rather than the fabric.
- Sellers who need a hero style with a recognisable waistband.
- Buyers moving off a print-on-demand supplier onto real production.
- Anyone testing a first collection who cannot commit to 3000 pcs.
Problems It Solves
- Cotton mills accept sublimation enquiries and then fail the strike off, because the ink will not bond to cotton.
- Printed logo waistbands crack and peel, and buyers notice within a season.
- Artwork supplied as a flat JPEG cannot be placed across a graded pattern.
- Minimums quoted at 3000 pcs per colour make a first drop impossible.
Technical Features
Construction Detail
- Mid leg boxer brief block with contoured pouch panel
- All over sublimation print on a polyester rich base
- Jacquard woven waistband, with printed, coated or embroidered as alternatives
- Flat lock or overlock seaming depending on the finish you want
- Fly opening optional on this block
- Vector artwork and Pantone TPX references worked from your tech pack
Specifications
Specification Sheet
| Product type | Mens underwear |
|---|---|
| Typical fabric | 95% cotton / 5% spandex, 95% modal / 5% spandex, 95% bamboo / 5% spandex, 90% nylon / 10% spandex or 95% polyester / 5% spandex |
| Waistband technics | Jacquard, printed, coated or embroidered |
| Size specification | Built from your measurement chart. The reference chart runs XS to 9XL and is a starting point only |
| OEM minimum | 300 pcs per style per colour, 100 to 200 pcs on selected running blocks |
| Wholesale minimum | 12 pcs per design, mixed sizes or mixed colours |
| Bulk lead time | Around 50 to 60 days after all approvals |
| Packaging | Printed paper box, paper card with hanger hook, polybag, header card or multi pack sleeve |
| Print method | Sublimation on a polyester rich base |
| Recommended fabric | 95% polyester / 5% spandex |
Reference values. Every line above is set by your tech pack rather than by a house standard.
Materials
Fabric Platform
All blocks run on the same fabric platform, which is what lets a mixed range share one lab dip round and one colour card. Colour is approved on physical lab dips, fabric swatches and print strike offs.
Colour card and Pantone references used at lab dip approval.
| 95% cotton / 5% spandex | The default for briefs, trunks and boxer briefs. Soft hand feel, good recovery, easy to print and dye. |
|---|---|
| 95% modal / 5% spandex | Cooler and more fluid than cotton. Popular for womens panties and premium mens ranges. |
| 95% bamboo / 5% spandex | Marketed as a sustainable option with a very smooth surface and good moisture handling. |
| 90% nylon / 10% spandex | Higher stretch and recovery. Used for seamless bonded styles and sport ranges. |
| 95% polyester / 5% spandex | The base for sublimation printing, which needs a polyester rich surface to hold the ink. |
| Merino wool blends | Available for bra and base layer programmes where thermal performance is required. |
Manufacturing Process
How This Product Is Made
01
Specification review
The tech pack is read before quoting - measurement chart, drawing, artwork, labels, packaging and trims.
02
Mill selection
The style is matched to a mill in the cluster that produces that construction, with the audit status your buyer requires.
03
Material approval
Lab dips, fabric swatches and print strike offs sent physically for approval.
04
Sampling
Pre production sample, label sample, packaging sample and accessory samples confirmed.
05
Bulk production
Around 50 to 60 days, with inline inspection running through the cut.
06
Release
Final inspection to AQL, shipment sample to you, then customs clearance and freight.
Quality Control
Inspection And Testing On This Product
Inline inspection runs during production so mistakes and delays are removed while they can still be fixed. Final inspection follows the AQL standard and covers fabric weight, fabric colours, print, sizes, labels and packaging. A shipment sample is sent so you can check the finished goods directly.
Standard material tests
- Fabric weight
- Fabric composition
- Colour fastness
- Light fastness
- Saliva colour fastness
Market compliance where required
- REACH (European Union)
- FHSA (United States)
Compliance testing routed through SGS, BV, TUV. You can also inspect yourself or nominate your own third party.
Certifications
Held by the partner factories that produce your order. Current certificate copies are supplied on request.
OEKO-TEX Standard 100
BSCI
SA8000
GOTS
ISO 9001
SGS
ICS
Sedex
WRAPCustomisation Options
What You Control
- Fabric composition
- Fabric colour and Pantone reference
- All over artwork
- Waistband technic and brand name
- Size specification
- Woven label and care label
- Packaging
Waistband technics: Jacquard woven, Printed, Coated, Embroidered, Covered elastic, Fold over elastic.
Comparison
Compared With The Alternatives
| Sublimation print | Full coverage artwork, unlimited colours, needs a polyester rich base |
|---|---|
| Screen print | Best on cotton rich bases, cost rises with each colour, placement print only |
| Digital print | Good for short runs and photographic artwork, softer hand than sublimation |
| Jacquard body fabric | Pattern is woven in rather than printed, highest cost, no wash-off risk |
If a comparison above describes your product better than this one does, say so and we will quote that block instead.
Use Guide
How To Brief This Product Properly
- 1Send artwork as vector files plus Pantone TPX references, not a flat photo of a sample.
- 2Confirm the base fabric first - sublimation needs polyester, so a cotton request changes the whole quote.
- 3Approve the print strike off physically. Screen colour and dyed fabric colour never match.
- 4Set the waistband brand name and technic at the same time as the strike off so both land together.
- 5Approve the pre production sample in your own size run before bulk is cut.
Packaging Options
- Printed paper box
- Paper card with hanger hook
- Polybag
- Header card and belly band
- Multi pack sleeve
Read The Packaging Guide
Questions
Product FAQ
Can I get an all over print on cotton?
What artwork format do you need?
Can the waistband carry my brand name?
What is the minimum quantity?
How long from approval to shipment?
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