Private Label Sublimation Print Boxer Briefs
A long leg boxer brief on a polyester rich base, produced under your own label with a photographic or graphic all over print and a branded elastic waistband.
- Category
- Men's Underwear
- OEM minimum
- 300 pcs per style per colour
- Bulk lead time
- 50 to 60 days after approvals
- Wholesale minimum
- 12 pcs per design
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Product Overview
What This Block Is And Why It Exists
The long leg version of the print block. The extended inseam gives a much larger continuous print field, which is why photographic artwork - landscapes, animals, textures - is usually cut on this block rather than the mid leg one.
Produced as a private label programme: your woven label, your care label, your waistband brand name and your packaging. Nothing on the finished garment points back at the factory.
The samples shown here were produced for previous customers. Customer brand names have been removed from the waistband imagery.
Key Benefits
- Long inseam gives the largest usable print area in the range.
- Photographic artwork reproduces cleanly at full coverage.
- Complete private label build - label, care label, waistband and packaging.
- Runs on the same fabric platform as the mid leg block, so a two style range shares one lab dip.
Application Scenarios
Where This Block Is Used
- Print led underwear brands
- Sport and compression style ranges
- Licensed and collaboration drops
- Retail multipacks with a graphic story
Who It Is For
- Brands who already know their artwork and need a manufacturer, not a designer.
- Sellers whose category is dominated by all over print product.
- Buyers who need the factory to be invisible on the finished garment.
- Ranges that need both a mid leg and a long leg option on one colour card.
Problems It Solves
- Photographic artwork loses detail when it is scaled onto a graded pattern by a supplier who does not do print work.
- Private label programmes fall apart when the factory leaves its own care label in the side seam.
- Two block ranges get quoted on two different fabrics and then never match in bulk.
- Print position drifts between sizes when the artwork is not re-laid per size.
Technical Features
Construction Detail
- Long leg boxer brief block
- All over sublimation print, photographic or graphic artwork
- Branded elastic waistband - jacquard, printed, coated or embroidered
- Your woven label, care label and country of origin marking
- Contoured front panel with or without fly
- Artwork re-laid per size so placement holds across the grade
Specifications
Specification Sheet
| Product type | Mens underwear |
|---|---|
| Typical fabric | 95% cotton / 5% spandex, 95% modal / 5% spandex, 95% bamboo / 5% spandex, 90% nylon / 10% spandex or 95% polyester / 5% spandex |
| Waistband technics | Jacquard, printed, coated or embroidered |
| Size specification | Built from your measurement chart. The reference chart runs XS to 9XL and is a starting point only |
| OEM minimum | 300 pcs per style per colour, 100 to 200 pcs on selected running blocks |
| Wholesale minimum | 12 pcs per design, mixed sizes or mixed colours |
| Bulk lead time | Around 50 to 60 days after all approvals |
| Packaging | Printed paper box, paper card with hanger hook, polybag, header card or multi pack sleeve |
| Print method | Sublimation on a polyester rich base |
| Recommended fabric | 95% polyester / 5% spandex |
| Label programme | Private label - your woven label, care label and packaging |
Reference values. Every line above is set by your tech pack rather than by a house standard.
Materials
Fabric Platform
All blocks run on the same fabric platform, which is what lets a mixed range share one lab dip round and one colour card. Colour is approved on physical lab dips, fabric swatches and print strike offs.
Colour card and Pantone references used at lab dip approval.
| 95% cotton / 5% spandex | The default for briefs, trunks and boxer briefs. Soft hand feel, good recovery, easy to print and dye. |
|---|---|
| 95% modal / 5% spandex | Cooler and more fluid than cotton. Popular for womens panties and premium mens ranges. |
| 95% bamboo / 5% spandex | Marketed as a sustainable option with a very smooth surface and good moisture handling. |
| 90% nylon / 10% spandex | Higher stretch and recovery. Used for seamless bonded styles and sport ranges. |
| 95% polyester / 5% spandex | The base for sublimation printing, which needs a polyester rich surface to hold the ink. |
| Merino wool blends | Available for bra and base layer programmes where thermal performance is required. |
Manufacturing Process
How This Product Is Made
01
Specification review
The tech pack is read before quoting - measurement chart, drawing, artwork, labels, packaging and trims.
02
Mill selection
The style is matched to a mill in the cluster that produces that construction, with the audit status your buyer requires.
03
Material approval
Lab dips, fabric swatches and print strike offs sent physically for approval.
04
Sampling
Pre production sample, label sample, packaging sample and accessory samples confirmed.
05
Bulk production
Around 50 to 60 days, with inline inspection running through the cut.
06
Release
Final inspection to AQL, shipment sample to you, then customs clearance and freight.
Quality Control
Inspection And Testing On This Product
Inline inspection runs during production so mistakes and delays are removed while they can still be fixed. Final inspection follows the AQL standard and covers fabric weight, fabric colours, print, sizes, labels and packaging. A shipment sample is sent so you can check the finished goods directly.
Standard material tests
- Fabric weight
- Fabric composition
- Colour fastness
- Light fastness
- Saliva colour fastness
Market compliance where required
- REACH (European Union)
- FHSA (United States)
Compliance testing routed through SGS, BV, TUV. You can also inspect yourself or nominate your own third party.
Certifications
Held by the partner factories that produce your order. Current certificate copies are supplied on request.
OEKO-TEX Standard 100
BSCI
SA8000
GOTS
ISO 9001
SGS
ICS
Sedex
WRAPCustomisation Options
What You Control
- Fabric composition
- All over artwork per size
- Waistband technic and brand name
- Woven label and care label
- Size specification
- Packaging and hangtag
Waistband technics: Jacquard woven, Printed, Coated, Embroidered, Covered elastic, Fold over elastic.
Comparison
Compared With The Alternatives
| Long leg boxer brief | Largest print field, sport and compression feel |
|---|---|
| Mid leg boxer brief | Balanced print field, the most common everyday block |
| Short leg trunk | Smallest print field, best for solid colours and placement print |
| Brief | Placement print only, no usable all over field |
If a comparison above describes your product better than this one does, say so and we will quote that block instead.
Use Guide
How To Brief This Product Properly
- 1Supply artwork at print resolution with a 10 mm bleed on every panel edge.
- 2Confirm whether the artwork must align front to back across the side seam.
- 3Approve the strike off on the actual base fabric, not on paper.
- 4Send your woven label and care label artwork with the tech pack, not after sampling.
- 5Check placement on the pre production sample in your smallest and largest size.
Packaging Options
- Printed paper box
- Paper card with hanger hook
- Polybag
- Header card and belly band
- Multi pack sleeve
Read The Packaging Guide
Questions
Product FAQ
Will my brand be the only one on the garment?
Do you keep the artwork for repeat orders?
Can the same artwork run on both leg lengths?
What is the minimum for a private label run?
Can you quote against a sample I already sell?
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Get A Quote For Private Label Sublimation Print Boxer Briefs
Tell us the quantity, the colours and the target price. If the specification does not fit this block we will say so and point you at the one that does.