Ultrasonic Processing
Ultrasonic cutting and turning systems that add high-frequency tool vibration to existing machine tools.
All 2 Ultrasonic Processing Machines
What This Category Is Really For
On hard, brittle and adhesive materials, conventional cutting fights the material: cutting resistance is high, residual material clings to the workpiece, and the surface left behind carries machining stress. Superimposing high-frequency vibration on the tool changes the cutting mechanism itself.
- Suitable for various types of machine tools rather than being tied to one machine
- Covers drilling including microholes and deep holes milling grinding and honing
- Achieves low-stress machining and improves surface integrity of machined parts
- High speed brushless bearing-free maintenance-free operation with wireless power transmission
- Ultrasonic turning improves heavy-duty cutting chip breaking and tool life
Who Buys Ultrasonic Processing Machines and Why
Who It Is For
- Aerospace and composite manufacturers
- Shops machining hard and brittle materials
- Manufacturers upgrading existing machine capability
- Research and development workshops
Where These Machines Are Used
- Drilling microholes and deep holes in hard and brittle materials
- Machining composite materials without delamination from cutting force
- Low-stress machining where residual stress affects part life
- Heavy-duty turning where chip breaking and tool cost are the constraint
- Upgrading an existing machine tool instead of buying a new one
Ultrasonic Processing Questions
Does this replace my machine tool?
No. It is a system that fits to machine tools you already have, to extend what they can cut.
What materials is it for?
Hard brittle and adhesive materials, and composite materials. On those, conventional cutting has high resistance and leaves residual material on the workpiece.
What operations does it support?
Drilling including microholes and deep holes, milling, grinding and honing. There is a separate ultrasonic turning system for heavy-duty cutting.
How is power delivered to a rotating tool?
Wireless power transmission. The system is brushless and bearing-free, which is what makes it maintenance-free and able to run uninterrupted.
Get a Quote on Ultrasonic Processing Machines
Tell us the work you need the machine to do and we will confirm the model, the tooling and the lead time.