Pre-punched Paper Carrier Tape
Pre-punched Paper Carrier Tape is a paper-based carrier tape with cavities pre-formed to hold SMD components like 0201, 0402, 0603, 0805, and 1206 devices.
- Home
- Products
- Tape and Reel
- Pre-punched Paper Carrier Tape
Pre-punched Paper Carrier Tape in One Paragraph
Pre-punched Paper Carrier Tape is a paper-based carrier tape with cavities pre-formed to hold SMD components like 0201, 0402, 0603, 0805, and 1206 devices. It eliminates the need for bottom cover tape, reducing material cost and production steps. The tape is processed to prevent material jamming, so cavity profiles remain stable under normal conditions and do not develop waist-shaped deformation. This prevents parts from sticking during feeding. The tape is non-static, solving issues with electrostatic adsorption that cause parts to stick to cover tape. No burrs or shavings are produced during punching, eliminating the risk of component ejection or damage.
Why Buyers Specify Pre-punched Paper Carrier Tape
- No need for bottom cover tape, reducing material cost and simplifying production
- Non-static surface prevents electrostatic adsorption, so components do not stick to cover tape
- Pre-punched cavities maintain shape under normal conditions, avoiding waist deformation that causes jamming
- No burrs or shavings from punching, eliminating component ejection or damage during feeding
- Cavities sized to match 0201, 0402, 0603, 0805, 1206 and similar device profiles
- Tape rolls are ready to use with standard reel machines, reducing setup time
Pre-punched Paper Carrier Tape on the Line
Feeding 0201 and 01005 components into high-speed SMT pick and place machines without jamming
Repackaging bulk SMD components into pre-punched tape for use in automated assembly lines
Reducing material waste and labor in tape and reel operations by eliminating the need for cover tape
Shipping sensitive small components where electrostatic adsorption has caused feed issues in past
Using in high-volume SMT lines where consistent cavity shape is critical to avoid feeder stoppages
Replacing standard punched paper tape in applications where burrs or ejection have caused defects
Pre-punched Paper Carrier Tape Is Built For
- SMT assembly plants using 0201 to 1206 components with high feed reliability requirements
- Component distributors repackaging bulk SMD devices for downstream customers
- EMS providers seeking to reduce tape and reel costs and simplify their packaging process
- Semiconductor and passive component makers preparing finished goods for shipment
- Purchasing teams replacing a tape supplier whose product causes jams or ejection issues
- Manufacturers of small electronic modules where component orientation and feed stability are critical
What Goes Wrong Without Pre-punched Paper Carrier Tape
- Components stuck in tape due to electrostatic adsorption between the part and cover tape
- Feeder jams caused by cavity deformation (waist shape) in 0201 and 01005 components
- Part ejection or damage from burrs and shavings left by standard punching processes
- Extra material and labor cost from using bottom cover tape in standard tape and reel
- Inconsistent cavity shape across a reel run leading to rejected parts or machine stoppages
- High rejection rates due to misfeeds in high-speed SMT lines caused by poor tape quality
Technical Detail of Pre-punched Paper Carrier Tape
- Pre-formed cavities with no need for bottom cover tape
- Non-static surface prevents electrostatic adsorption of components
- Cavity profile maintained without waist deformation under normal storage and handling
- No burrs or shavings from the punching process, ensuring clean part release
- Cavities sized to match 0201, 0402, 0603, 0805, 1206 and similar device dimensions
- Compatible with standard tape and reel machines and standard reel sizes
The Numbers for Pre-punched Paper Carrier Tape
Values are taken from the SEWATE product data for this item.
| Model Number | SE-CT-008 |
|---|---|
| Dimensions | 0201, 0402, 0603, 0805, 1206, etc. |
| Application | SMD SMT encapsulation |
| Experience | More than 10 years experience |
| Certification | RoHS |
| MOQ | 5000M |
| Sample Time | 3-5 days or according to customers’ requirements |
| Lead Time | 5-15 days or depend on final quantity |
| Packaging | Cartons or as customers’ requirement |
| Country of Origin | China |
| Item No. | 0201R, 0201C, 0402R, 0402C, 0603R, 0603C |
| A (mm) | 0.38+0.02 to 1.10±0.05 |
| B (mm) | 0.68±0.02 to 1.87±0.05 |
| Pitch1 (P1) (mm) | 2.0±0.03 to 4.0±0.03 |
| Depth (K) (mm) | 0.31 to 0.95 |
| Thickness (T) (mm) | 0.40 to 0.95 |
Resins Used in Pre-punched Paper Carrier Tape
- Paper-based carrier tape with pre-punched cavities, processed to prevent material jamming
- No adhesive or coating used on the surface to avoid static or contamination
- Material selected for dimensional stability and clean punching without burrs
Production Route for Pre-punched Paper Carrier Tape
- Review of component profile and tape application requirements during quotation
- Punching process optimized to prevent material jamming and cavity deformation
- Cavity dimensions verified against device specifications before mass production
- Tape wound onto standard reels with consistent pitch and alignment
- Quality check on cavity shape and surface cleanliness before packing
- Packaged in cartons or as per customer requirement for shipment
How Pre-punched Paper Carrier Tape Is Checked
- Cavity profile checked for waist deformation under normal environmental conditions
- Surface tested for static charge to ensure no electrostatic adsorption
- No burrs or shavings detected on the edge of the cavity after punching
- Pitch accuracy verified within ±0.03mm across the reel length
- Tape tension and winding consistency checked to prevent misfeeds
- Post-production inspection on 10% of reels for dimensional and surface defects
What Can Change on Pre-punched Paper Carrier Tape
- Cavity dimensions customized to match specific device profiles beyond standard 0201 to 1206
- Pitch adjusted to match the feed requirements of your pick and place machine
- Tape width and reel size chosen to fit your existing reel handling equipment
- Surface finish specified as non-static with no coating or adhesive
- Packaging tailored to customer carton size or shipping requirements
- Sample tape provided for fit and feed testing before full production
Comparing Pre-punched Paper Carrier Tape
| Standard Paper Carrier Tape with Cover Tape | Pre-punched tape eliminates cover tape, reducing material cost and labor, but requires a different feeding setup if the machine expects cover tape |
|---|---|
| Plastic Carrier Tape | Paper tape is lower cost and easier to dispose of, but less durable in high humidity or rough handling environments |
| Un-punched Paper Carrier Tape | Pre-punched tape has no burrs and avoids ejection issues, but requires a custom punch tool and setup time |
| Standard Punched Paper Tape | Pre-punched tape prevents waist deformation and static issues, but is not suitable for components with non-standard footprints without custom tooling |
Working With Pre-punched Paper Carrier Tape
- Provide the device drawing or physical sample to confirm cavity dimensions before tooling
- Confirm pitch and reel size with your pick and place machine’s feed requirements
- Use in dry, stable environments to maintain cavity shape and prevent swelling
- Avoid exposure to high humidity or direct sunlight to prevent material degradation
- Test sample tape with your feeder before full production to verify feed reliability
- Store reels flat and avoid stacking heavy loads on top to prevent deformation
Related Products
Other items in the Tape and Reel line that buyers compare with pre-punched paper carrier tape.
Pre-punched Paper Carrier Tape with Round Center Cavity
Pre-punched paper carrier tape with a round center cavity is designed for SMD and SMT assembly applications where precise part positioning and reliable feeding are critical.
View Details
Punched Pocket Paper Carrier Tape
Punched Pocket Paper Carrier Tape is a precision paper-based carrier tape with pre-formed pockets designed to hold surface-mount devices during SMT assembly.
View Details
Un-Punched Paper Carrier Tape
Un-punched Paper Carrier Tape is a paper-based carrier tape with adhesive on the back, designed for SMD and SMT encapsulation applications.
View DetailsRelated Guides
Background reading before you specify pre-punched paper carrier tape.
Carrier Tape Types By Width, Pocket And Anti Static Level
The carrier tape is a tape-shaped product with equidistant cavities for holding electronic components.
Read Guide
Vacuum Formed Trays For Component Packaging
Vacuum formed trays are made by heating a plastic sheet, stretching it over a mold, and pulling it down with vacuum pressure.
Read Guide
Materials For Anti Static IC Tubes
IC shipping tubes are made from several plastics including PVC, PS, PET, PC, and ABS.
Read GuideWhere It Is Used
Where pre-punched paper carrier tape is used in production.
Power Modules And Passive Components
Power modules, resistors, capacitors, inductors, magnetic components, fuses, filters, transformers, speakers, sockets, FPC, RJ and USB parts require packaging that protects against electrostatic discharge, mechanical shock, and environmental exposure during transit and storage.
See Application
EMS And SMT Assembly
SEWATE supplies anti-static IC tubes and carrier tape systems used in EMS and SMT assembly lines for transporting components from vendor to machine and feeding them into automated pick and place systems.
See ApplicationPre-punched Paper Carrier Tape Buyer Questions
What is the minimum order quantity for pre-punched paper carrier tape?
5000 meters. The MOQ is set to justify the tooling and setup cost for the pre-punching process.
How long does it take to get a sample?
3-5 days, or as per customer requirements. Samples are produced after the cavity dimensions are confirmed.
What is the lead time for a full order?
5-15 days, depending on the final quantity. Larger orders may take longer based on production scheduling.
Can you customize the cavity size for a new component?
Yes. Provide a device drawing or physical sample, and we will create a custom punch tool for the cavity profile.
Is the tape non-static?
Yes. The paper carrier tape is processed to be non-static, preventing electrostatic adsorption of components during feeding.
Are there burrs on the punched edges?
No. The punching process is optimized to prevent burrs or shavings, ensuring clean part release and no ejection during feeding.
Do you need to use cover tape with this product?
No. The pre-punched design eliminates the need for bottom cover tape, reducing material and production steps
Send the Device and Get Pre-punched Paper Carrier Tape Quoted
A drawing, a sample or the physical component is enough. Sales and engineering come back within 24 hours.