Embossed Carrier Tape
Embossed carrier tape is a precision-formed plastic tape with regularly spaced pockets that hold electronic components in fixed positions during shipping, storage, and automated placement.
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What Embossed Carrier Tape Actually Is
Embossed carrier tape is a precision-formed plastic tape with regularly spaced pockets that hold electronic components in fixed positions during shipping, storage, and automated placement. SEWATE manufactures it in PS, PC, PETG, and ABS materials, with widths from 4mm to 88mm and thicknesses from 0.25mm to 0.5mm. The tape is splice-free, static dissipative, and designed to meet EIA-481 and EIA-541 standards. Pockets are formed with high dimensional stability to prevent component shift, and the tape is compatible with both pressure-sensitive and heat-activated cover tapes for secure sealing. It supports single and level wind reel configurations, with lengths up to 1000 meters depending on pocket pitch and reel size.
What Embossed Carrier Tape Buys You
- Pockets formed with high dimensional stability prevent component shift during handling and transport
- Splice-free construction avoids feed interruptions in high-speed pick-and-place machines
- Static dissipative material protects against ESD damage during storage and handling
- Compatible with pressure-sensitive and heat-activated cover tapes for reliable sealing and peeling
- Widths from 4mm to 88mm and thicknesses from 0.25mm to 0.5mm allow matching to component size and machine feed requirements
- Lengths up to 1000 meters per reel reduce machine downtime from frequent reel changes
Where Embossed Carrier Tape Is Used
Feeding small SMD ICs, relays, and connectors into high-speed pick-and-place machines on an SMT line
Shipping sensitive components like sensors and power modules from a supplier to an EMS plant
Storing components in a warehouse with controlled humidity and ESD protection between production runs
Re-packing bulk components into standardized reel formats for traceability and inventory control
Supporting automated assembly lines that require consistent tape feed without jams or misfeeds
Who Buys Embossed Carrier Tape
- IC distributors re-packaging bulk components for resale to EMS and OEM customers
- Semiconductor and passive component manufacturers packaging finished goods for shipment
- EMS and SMT plants receiving components in carrier tape and needing spares for rework
- Connector and relay manufacturers shipping components that are too large or irregular for standard tape
- Purchasing teams replacing a supplier whose tape profile or material no longer matches their process
Problems Embossed Carrier Tape Removes
- Components shift or fall out of pockets due to poor pocket formation or material shrinkage
- Splices in the tape cause feed jams or machine stoppages during automated placement
- ESD damage occurs during handling or storage due to non-dissipative or non-static-protected tape
- Cover tape fails to seal properly, leading to contamination or component loss
- Tape material deforms under temperature or mechanical stress, causing misalignment in the feeder
- Standard tape widths or pocket sizes do not match the component profile, requiring manual sorting
How Embossed Carrier Tape Is Built
- Splice-free static dissipative carrier tape formed with precise pocket geometry
- Pockets formed to ANSI/EIA guidelines for consistent component fit and feed reliability
- Low shrinkage rate compared to polyester, maintaining pocket dimensions after forming
- Available in single or level wind reel configurations for different machine feed needs
- Compatible with Sewate pressure-sensitive and heat-activated cover tapes for strong sealing
- Internal pocket design prevents component rotation or misalignment during transport
Embossed Carrier Tape Specification
Values are taken from the SEWATE product data for this item.
| Model Number | SE-CT-002 |
|---|---|
| Width | 4mm, 8mm, 12mm, 24mm, 32mm, 44mm, 56mm, 72mm, 88mm, etc. |
| Thickness | 0.25mm, 0.3mm, 0.35mm, 0.4mm, 0.5mm, etc. |
| Material | PS / PC / PETG / ABS |
| Colour | Transparent, black, etc. |
| Length | Up to 1000 meters |
| Pocket Pitch | Depends on component size and reel configuration |
| Standard Compliance | EIA-481, EIA-541 |
| Certification | RoHS |
| MOQ | 5000M |
| Sample Time | 3-5 days or according to customers’ requirements |
| Capacity | 500M/Hour |
| Supply Ability | 150 tons per month |
| Payment Terms | T/T, L/C, etc. |
| Place of Origin | Shenzhen, China |
| Lead Time | 5-15 days depending on quantity |
Material Choice for Embossed Carrier Tape
- PS is used for cost-effective, halogen-free carrier tape with good processability and moderate impact strength
- PC is selected when higher temperature resistance and impact strength are required
- PETG is used where clarity and dimensional stability after forming are critical
- ABS is chosen when high impact resistance and toughness are needed, though it is less transparent
How Embossed Carrier Tape Is Made
- Review of component size, orientation, and feed requirements to define pocket design and tape specifications
- Creation of a drawing based on the component or customer input, issued for approval before tooling
- Tooling and trial production of the embossed carrier tape with sample reels for fit testing
- Sample delivery with 5000M or more for functional testing on your machine and component fit
- Mass production of the approved tape with consistent pocket formation and static dissipation
- Cutting to length, winding onto reels (single or level wind), and sealing with cover tape
Quality Control on Embossed Carrier Tape
- Pocket dimensions verified against the approved drawing to ensure component fit
- Static dissipative value tested to ensure ESD protection remains stable after handling
- Splice-free construction confirmed through visual and machine inspection
- Dimensional stability tested after forming to prevent pocket shrinkage or deformation
- Sealing performance tested with cover tape to ensure no leakage or premature peeling
- Final inspection of reels for winding consistency, tape alignment, and packaging integrity
Customising Embossed Carrier Tape
- Tape width customized from 4mm to 88mm to match component size and machine feed
- Pocket pitch and depth designed to match the component body and lead span
- Material selected from PS PC PETG or ABS based on temperature, impact, and clarity needs
- Colour chosen as transparent or black for line identification or light shielding
- Cover tape type specified as pressure-sensitive or heat-activated for optimal sealing
- Reel configuration chosen as single or level wind based on machine feed requirements
Embossed Carrier Tape Against the Alternatives
| Tape and reel with standard profiles | Custom embossed tape allows exact fit for non-standard components but requires tooling and longer lead time |
|---|---|
| Vacuum formed trays | Trays offer better protection for fragile or fine-pitch components, but carrier tape is faster and cheaper for high-volume SMT lines |
| Bulk packing | Bulk packing increases handling time and ESD risk, while carrier tape enables direct machine feeding and traceability |
| Standard stock tape | Stock tape is available faster but only fits standard component sizes; custom tape ensures perfect fit and feed reliability |
Using Embossed Carrier Tape
- Provide a component drawing or physical sample to define pocket size and pitch
- Specify the required tape width, thickness, and material based on machine feed and environmental conditions
- Confirm whether the tape will be used with pressure-sensitive or heat-activated cover tape
- Request sample reels for fit testing before full production to avoid machine downtime
- Store reels in dry, flat conditions to prevent tape deformation or cover tape adhesion failure
- Plan for 5-15 days lead time on standard orders and 4-6 weeks for custom tooling
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View DetailsRelated Guides
Background reading before you specify embossed carrier tape.
Carrier Tape Types By Width, Pocket And Anti Static Level
The carrier tape is a tape-shaped product with equidistant cavities for holding electronic components.
Read Guide
Vacuum Formed Trays For Component Packaging
Vacuum formed trays are made by heating a plastic sheet, stretching it over a mold, and pulling it down with vacuum pressure.
Read Guide
Custom Anti Static IC Tube Guidelines
To begin customization, supply four items: the tube material, part size, desired tube length, and plug type.
Read GuideWhere It Is Used
Where embossed carrier tape is used in production.
LED And Optoelectronics
SEWATE supplies anti-static carrier tape and reel, cover tape, and anti-static tubes for LEDs and optoelectronic devices, including modules, diodes, filters, relays, switches, fuses, transformers, magnetic components, and inductors.
See Application
Power Modules And Passive Components
Power modules, resistors, capacitors, inductors, magnetic components, fuses, filters, transformers, speakers, sockets, FPC, RJ and USB parts require packaging that protects against electrostatic discharge, mechanical shock, and environmental exposure during transit and storage.
See ApplicationQuestions About Embossed Carrier Tape
What is the minimum order quantity for embossed carrier tape?
5000 meters. The MOQ is set to justify the setup cost of the embossing tool and production run.
How long does a standard order take?
5-15 days depending on quantity. Samples are available in 3-5 days after approval.
How long does custom tooling take?
Custom tooling lead time is typically 4-6 weeks for standard complexity, longer for high-volume or complex profiles.
What do you need to quote a custom carrier tape?
A component drawing, physical sample, or detailed specification including width, thickness, pocket pitch, and material preference.
Which material should I choose?
PS is cost-effective and halogen-free. PC offers higher temperature resistance. PETG provides clarity and stability. ABS gives impact strength at the cost of transparency.
Is the static dissipative property permanent?
Yes, when achieved through additives built into the resin. Surface treatments may degrade with repeated handling or wiping.
Can I use my own cover tape?
Yes, but compatibility with Sewate’s carrier tape must be tested. We recommend using our pressure-sensitive or heat-activated cover tapes for optimal sealing and peeling performance.
Send the Device and Get Embossed Carrier Tape Quoted
A drawing, a sample or the physical component is enough. Sales and engineering come back within 24 hours.