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Surface Finish Guide For Metal Spheres

Eight finishes with their maximum diameters colour options and behaviour outdoors and under retail lighting.

Surface Finish Guide For Metal Spheres
Surface Finish Guide For Metal Spheres

Mirror Polishing

The strongest reflection and the standard finish on stainless, brass and copper spheres. It is what makes a sphere disappear into its surroundings and reflect the sky.

Brushed and Mill Finish

More texture, and far more forgiving with fingerprints and water marks. Brushed is a common choice on fountain spheres because mineral deposits do not show as sharply.

Sandblasting and Etching

A matt surface, and the route for map lines, patterns, country names and lettering. Sandblasted world maps can be painted onto large steel balls.

Vacuum Metalizing (PVD)

Brilliant mirror or matt transparent candy colour — red, green, orange, gold and more. Size range ∅6mm to ∅500mm. Fingerprint free, which is why it suits Christmas ranges and luxury display.

Titanium Electroplating

Mirror or matt metallic colour — titanium gold, black, copper, bronze, rainbow. Size range ∅6mm to ∅2200mm. Fingerprint free.

Spray Painting

The car painting method. Size range ∅6mm to ∅3500mm, the widest colour choice, a superior general purpose protective coating with impact resistance.

Powder Coating

Used on stamped steel and aluminium hemispheres for art and lighting work, where a smooth even coat matters more than reflection.

Rust Patina

Not a coating but a decision. Carbon steel left raw develops iron oxide that looks organic and industrial. It takes many decades for rust to affect the ball.

At a Glance

FinishMax diameterFingerprint freeOutdoor
Mirror polished∅3500mmNoYes
Brushed / mill∅3500mmBetter than mirrorYes
Vacuum metalizing (PVD)∅500mmYesDisplay and interior
Titanium electroplating∅2200mmYesYes
Spray painting∅3500mmNoYes

Surface Finish Guide For Metal Spheres FAQ

Which finish for a retail showcase?
Vacuum metalizing or titanium electroplating, both fingerprint free.
Which finish for a fountain?
Brushed, because water marks are less visible, though mirror is also standard.
Can colour go on a ∅3 metre sphere?
Yes, by spray painting, which runs to ∅3500mm.
When is the finish applied?
Always after forming, welding, cutting and grinding, never before.

Put This Into Practice

Send the specification, or the question this guide raised, and an engineer will answer directly.