Cup Visual Inspection
6 Cameras Innovative Printed Yogurt Cup Visual Inspection System to Find Surface Defect
Inspection Speed: 100~300pcs/min
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Cup Visual Inspection
Comprehensive 7 Cameras Vision Inspection and Sorting Machine for IML Yogurt Cup Defect Analysis
Vision inspection and sorting machine can achieve rapid and accurate detection of appearance defects of cups through machine vision technology, thereby improving product quality. This technology combines light sources, lenses, cameras, and software algorithms to perform comprehensive detection of cups, including deformation of cup shoulders, multiple materials in cup bodies, broken cups, deformations, dents, etc....
- The Latest advanced AI algorithm
- Modularization embedded processing unit
- Surging computing power NPU chip
- Cloud platform for remote operation&maintenance
- Self-developed hardware and software system
- High compatibility with various product kinds
Physical defect samples are needed for a firm quotation. Lead time is 2-3 weeks for standard builds, longer for customised systems.
How this system works
The latest AI vision inspection and sorting machine is a full automatic equipment for paper and plastic cup product appearance defect detection, the standard configuration of this vision inspection method is 6 industrial cameras for the full area inspection. The inspected product is stably and orderly transmitted to a specific workstation through a material handling (feeding) device, and the high pixel sample images captured are transmitted to image processing software through customized Led light sources and industrial cameras. The latest AI algorithms are analyzed and compared, and the system automatically determines "NG" and "OK" products.
The corresponding pneumatic components are controlled to reject the defective products online, and the good products are counted and packaged directly, or transferred to the next production stage. The visualization control software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate, the inspection data of certain period can be exported and download as an excel file, it is helpful to monitor the production efficiency and make the adjustment. Vision inspection and sorting machine of vision inspection and sorting machine The latest AI vision inspection and sorting machine can perform full areas comprehensive inspection on the appearance defects of paper&plastic cups, the conventional defect include black spot, crack, thread, flash, short shot, deformation, etc.
Vision inspection and sorting machine
Main parameters
| Defect Type | Appearance defects of label |
|---|---|
| Accuracy | >99% |
| Defect Position | Full areas |
| Power | 3~6Kw |
| Air Compression | 0.5~0.8Mpa |
| Dimension | 3600*1300*1785mm |
| Inspection Speed | 100~300pcs/min |
| Weight | 400Kg |
Questions about this machine
What's kind of products can be inspected?
It can inspect all kinds of paper and plastic cups.
What kind of defects it can inspect?
It is only for vision inspection and sorting machine, if can be seen by eyes it is able to be inspected.
How many cameras are equipped in the machine?
The camera quantity is also decided by the detected defect kinds and positions, standard configuration is10Pcs.
What's the definition of the camera?
The definition of the camera and lens are depended on client's precision request, i.e, 0.2mm*0.2mm, 0.5mm*0.5mm.
If the camera is self-developed or buy from the professional camera producers?
Most of the cameras are designed and developed by ourselves, the lens and sensors are supplied by the worldwide brands.
Is the cameras are the most important for the inspection?
Camera is one of the most important hardware of the inspection system, the AI algorithm software system is the key technology for the machine.
How to solve installation and adjustment?
We will send our skilled engineers to you for installation and adjustment, and customer can also send their engineers for training.
Is difficult to use your machine, how to train our people?
The vision inspection and sorting machine is sophisticated while the operation is easy due to our high level AI system. We can train your people during the installation or by remote control, you can also send your technician to our company to learn, it's free.
What's your machine's guarantee? Can you supply the spare parts in the future?
We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
What's detailed information i need to supply to get a vision inspection and sorting machine quote?
Customers need to supply following information to get a quote: How many kind of cups to be inspected and the product pictures. How many different defect types need to be inspected?(need samples or drawing) Inspected position or full area inspection? The inspection precision requirement. What's the request of the inspection speed? We need the physical samples for optical testing and mechanical design before the final quote. See the video of this visual inspection machine in YouTube.
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View specification →Ask about this configuration
Tell us the part, the defects, the speed and the precision, and we will confirm whether this configuration fits or what needs to change.