Anhui Keye Intelligent Technology Co., Ltd. · Hefei, China · since 2011
Cap Visual Inspection

Reliable Cap Visual Inspection System with 6-Camera High-Speed AI Full-Area Defect Detection

Keyetech Cap visual inspection system adopt HID imaging system and customized light source, this system can analyze object images and obtain various parameters for real-time comparison and detection with standard products. Under KeyeTech AI deep learning algorithm, the machine can reject defective products through high-speed air valves online, it can also automatically counts and divides qualified products into...

Physical defect samples are needed for a firm quotation. Lead time is 2-3 weeks for standard builds, longer for customised systems.

How this system works

High speed cap visual inspection system can provide online high-speed visual inspection of plastic bottle caps, improving detection efficiency and accuracy, and reducing labor costs. Using high pixel industrial cameras for precise recognition, the number of cameras is designed according to demand, with an accuracy of 0.1mm and a speed of 300~2500 per minute (customizable speed according to detection needs). This closure cap visual inspection system uses six industrial cameras to realize 360° full-area coverage for cap surface inspection.

It is compatible with testing multiple specifications of products, saving costs. Detect and remove defects such as black spots, color differences, impurities, threads, compression rings, broken rings, notches, burrs, flashing, deformations, dimensions, double gaskets, reverse gaskets, inner plugs, and mold numbers on caps online. Voltage According to customers' pearance defects.

The integrated cavity light source can get more uniform imaging of the sidewalls. In-Line Control System High efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control. KeyeTech AI System KeyeTech software system adopt AI deep learning algorithm is the core of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.

For overseas packaging manufacturers, the closure cap visual inspection system supports remote AI debugging and online diagnosis.

Main parameters

Defect TypeColor difference, black spot,stain, thread, burr, flashing, notch, deformation …
Defect PositionCap top, sidewall, cap concave screw thread
Inspection Speed300pcs/min~2500pcs/min
Precision0.1mm
Accuracy Rate99.5%
Compressed Air0.5Mpa ~ 0.8Mpa
Net Weight350Kg
Dimension3700*1300*1785mm (with cap handling device)
Power5~7Kw

Main configuration

AI Algorithm SoftwareSeries KVIS 16 1 Set
AI Cloud Service PlatformKeyeTech 1 Set
Industrial CameraKeyeTech / HIKVISION 6 Pcs (customizable)
Plane LensHIKVISION 6 Pcs (customizable)
Strobe Light SourceKeyeTech 1 Set
Photoelectric SensorSICK (Germany) 1 Pc (customizable)
Electromagnetic ValveSMC (Japan) 1 Pc (customizable)
Industrial Power KitLRS Seris 1 Set
Main Control PanelKY-INS-V21 1 Set
Industrial Control DeviceRTS-3060 1 Set
Embedded Computing UnitKYEBS-1684 1 Set (Optional)
HID UI System21 Inch 1 Set
Mechanical Structure304 Stainless Steel 1 Set
Light Sourcebased on different character appearance defects. The integrated

Ordering information

Item NoKY-PC-06W
Order(MOQ)1 Set
PaymentT/T, LC
Product OriginChina
ColorStainless steel/White
Shipping PortShanghai
Lead Time15~30 Days
Weight350Kg (Net W)

Questions about this machine

What's kind of caps can be inspected?

It can inspect the defects of all plastic closures for water and beverage, daily product, daily chemical, pharmacy etc.

What kind of defects it can inspect?

All the defects that can be seen by eyes is able to be inspected, it is appearance visual inspection.

How many defects can be detected by one machine?

The quantity of defects is unlimited, it's depended on customer's detection request.

How many cameras are equipped in the machine?

The camera quantity is also decided by the detected defect kinds and positions, the more kinds the more quantity.

What's the definition of the camera?

The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.

If the camera is self-developed or buy from the professional camera producers?

Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.

Is the cameras are the most important for the inspection?

Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.

How to solve installation and adjustment?

We will send our skilled engineers to you for installation and adjustment, it takes around one week.

Is difficult to use your machine, how to train our people?

Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.

What's your machine's guarantee? Can you supply the spare parts in the future?

We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.

What's detailed information i need to supply to get a quote?

Customers need to supply some exact answers to us for a quote: How many caps in total to be inspected? What's color and size of the caps? (need samples or drawing) How many different defects need to be detected?(need samples or drawing) Inspect for target position or 360° full positions? What's the request of the inspection speed? Any special requirement for inspection precision? Inline or offline inspection? If online how to match your cap machine, if offline need cap handling device from us or not? The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples. Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.

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Ask about this configuration

Tell us the part, the defects, the speed and the precision, and we will confirm whether this configuration fits or what needs to change.