Anhui Keye Intelligent Technology Co., Ltd. · Hefei, China · since 2011
Bottle Visual Inspection

Intelligent 8 Cameras Plastic Bottle Visual Defect Detection Machine for Seasoning Industry

The plastic bottle visual defect detection machine generates comprehensive defect output software packages, providing visibility into quality issues for informed decision-making. Ensure the highest quality standards with our bottle quality inspection machine. Elevate your quality control with our plastic bottle visual defect detection machine, expertly designed for plastic caps.

  • The Latest advanced AI algorithm
  • Modularization embedded processing unit
  • Surging computing power NPU chip
  • Cloud platform for remote operation&maintenance
  • Self-developed hardware and software system
  • High compatibility with various product kinds

Physical defect samples are needed for a firm quotation. Lead time is 2-3 weeks for standard builds, longer for customised systems.

How this system works

KeyeTech plastic bottle visual defect detection machine is a full automatic equipment for product appearance defect detection, the inspected product is stably and orderly transmitted to a specific workstation through a material handling (feeding) device, and the high pixel sample images captured are transmitted to image processing software through customized Led light sources and industrial cameras. Plastic bottle visual defect detection machine is analyzed and compared, and the system automatically determines "NG" and "OK" products. The corresponding pneumatic components are controlled to reject the defective products online, and the good products are counted and packaged directly, or transferred to the next production stage.

The software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate. Plastic bottle visual defect detection machine The plastic bottle visual defect detection machine can perform full area comprehensive inspection on the appearance defects of products, including conventional defects black spot, crack, thread, flash, short shot, deformation, etc. Defect of plastic bottle visual defect detection machine

Main parameters

Defect TypeAppearance defects
Accuracy>99%
Defect Position360°
Power3~6Kw
Air Compression0.5~0.8Mpa
Dimension3700*1300*1785mm
Inspection Speed150~300pcs/min
Weight400Kg

Questions about this machine

What's kind of bottles can be inspected?

It can inspect all plastic bottle for water and beverage, daily product, daily chemical, pharmacy etc.

What kind of defects it can inspect?

All the defects that can be seen by eyes is able to be inspected, it is only for appearance defect inspection.

How many cameras are equipped in the machine?

The camera quantity is also decided by the detected defect kinds and positions.

What's the definition of the camera?

The definition of the camera and lens are depended on client's precision request, i.e, 0.2mm*0.2mm, 0.5mm*0.5mm.

If the camera is self-developed or buy from the professional camera producers?

Most of the cameras are designed and developed by ourselves, the lens and sensors are supplied by the worldwide brands.

Is the cameras are the most important for the inspection?

Camera is one of the most important hardware of the inspection system, the AI algorithm software system is the key technology for the machine.

How to solve installation and adjustment?

We will send our skilled engineers to you for installation and adjustment, and customer can also send their engineers for training.

Is difficult to use your machine, how to train our people?

The system is sophisticated while the operation is easy due to our high level AI system. We can train your people during the installation or by remote control, you can also send your technician to our company to learn, it's free.

What's your machine's guarantee? Can you supply the spare parts in the future?

We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.

What's detailed information i need to supply to get a quote?

Customers need to supply following information to get a quote: How many kind of bottles in total to be inspected and the pictures. How many different defect types need to be detected?(need samples or drawing) Inspected position or 360°full inspection? The inspection precision. Inline inspection or offline inspection? (inline: need a material feeder; offline: connect to your existing machine. What's the request of the inspection speed? We need the physical samples for optical testing and mechanical design before the final quote. See the video of this visual inspection machine in YouTube.

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Ask about this configuration

Tell us the part, the defects, the speed and the precision, and we will confirm whether this configuration fits or what needs to change.