
Accurate High Speed Beverage IML Defect Detection Machine with 6 Cameras
Inspection Speed: 100~300pcs/min
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Due to the better appearance, safety, environmental friendliness, and less damage of in mold labeling products compared to traditional printed labels, there are more and more products used for blow molding and injection molding of materials such as PP, PE, PET, etc. Therefore, some defects such as bubbles, deformation, discoloration, wrinkles, and detachment may occur in the labels during the reproduction process.
Physical defect samples are needed for a firm quotation. Lead time is 2-3 weeks for standard builds, longer for customised systems.
KeyeTech IML visual inspection machine is a full automatic equipment for in-molding label product appearance defect detection, the standard configuration is 4 industrial cameras for the full area inspection. The inspected product is stably and orderly transmitted to a specific workstation through a material handling (feeding) device, and the high pixel sample images captured are transmitted to image processing software through customized Led light sources and industrial cameras. The latest AI algorithms are analyzed and compared, and the system automatically determines "NG" and "OK" products.
The corresponding pneumatic components are controlled to reject the defective products online, and the good products are counted and packaged directly, or transferred to the next production stage. The software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate. IML visual inspection machine of IML Visual Inspection Machine of IML visual inspection machine The latest AI IML visual inspection machine can perform full areas comprehensive inspection on the appearance defects of IML products, the conventional defect include black spot, crack, thread, flash, short shot, deformation, etc.
Defect of IML visual inspection machine
| Defect Type | Appearance defects |
|---|---|
| Accuracy | >99% |
| Defect Position | Full areas |
| Power | 3~6Kw |
| Air Compression | 0.5~0.8Mpa |
| Dimension | 3700*1300*1785mm |
| Inspection Speed | 100~300pcs/min |
| Weight | 400Kg |
It can inspect IML products, IML cups.
All the defects that can be seen by eyes is able to be inspected, but it is only for appearance defect inspection.
The camera quantity is also decided by the detected defect kinds and positions, standard configuration is 10pcs.
The definition of the camera and lens are depended on client's precision request, i.e, 0.2mm*0.2mm, 0.5mm*0.5mm.
Most of the cameras are designed and developed by ourselves, the lens and sensors are supplied by the worldwide brands.
Camera is one of the most important hardware of the inspection system, the AI algorithm software system is the key technology for the machine.
We will send our skilled engineers to you for installation and adjustment, and customer can also send their engineers for training.
The system is sophisticated while the operation is easy due to our high level AI system. We can train your people during the installation or by remote control, you can also send your technician to our company to learn, it's free.
We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
Customers need to supply following information to get a quote: How many kind of IML products to be inspected and the pictures. How many different defect types need to be detected?(need samples or drawing) Inspected position or full inspection? The inspection precision. Inline inspection or offline inspection? (inline: need a material feeder; offline: connect to your existing machine. What's the request of the inspection speed? We need the physical samples for optical testing and mechanical design before the final quote. See the video of this visual inspection machine in YouTube.
Other configurations in the same family. See all 18.

Inspection Speed: 100~300pcs/min
View specification →
Inspection Speed: 100~300pcs/min
View specification →
Inspection Speed: 100~300pcs/min
View specification →
Inspection Speed: 100~300pcs/min
View specification →Tell us the part, the defects, the speed and the precision, and we will confirm whether this configuration fits or what needs to change.