
Comprehensive 6 Cameras Helicap Quality Check System for Pharmaceutical Industry
Inspection Speed: 300~2500pcs/min
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The weldspout cap vision inspection method generates comprehensive defect output software packages, providing visibility into quality issues for informed decision-making. Ensure the highest quality standards with our state-of-the-art visual inspection solution. Elevate your quality control with our AI weldspout cap vision inspection method, expertly designed for plastic caps.
Physical defect samples are needed for a firm quotation. Lead time is 2-3 weeks for standard builds, longer for customised systems.
KeyeTech weldspout cap vision inspection method is a full automatic equipment for product appearance defect detection, the inspected product is stably and orderly transmitted to a specific workstation through a material handling (feeding) device, and the high pixel sample images captured are transmitted to image processing software through customized Led light sources and industrial cameras. AI algorithms are analyzed and compared, and the system automatically determines "NG" and "OK" products.
The corresponding pneumatic components are controlled to reject the defective products online, and the good products are counted and packaged directly, or transferred to the next production stage. The software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate. cap vision inspection method The weldspout cap vision inspection method can perform 360 degree comprehensive inspection on the appearance defects of products, including conventional defects black spot, crack, thread, flash, short shot, deformation, etc.
| Defect Type | Appearance defects |
|---|---|
| Accuracy | >99% |
| Defect Position | 360° |
| Power | 3~6Kw |
| Air Compression | 0.5~0.8Mpa |
| Dimension | 3700*1300*1785mm |
| Inspection Speed | 300~2500pcs/min |
| Weight | 700Kg |
It can inspect all plastic bottle caps for water and beverage, daily product, daily chemical, pharmacy etc.
All the defects that can be seen by eyes is able to be inspected, it is only for appearance defect inspection.
The camera quantity is also decided by the detected defect kinds and positions.
The definition of the camera and lens are depended on client's precision request, i.e, 0.2mm*0.2mm, 0.5mm*0.5mm.
Most of the cameras are designed and developed by ourselves, the lens and sensors are supplied by the worldwide brands.
Camera is one of the most important hardware of the inspection system, the AI algorithm software system is the key technology for the machine.
We will send our skilled engineers to you for installation and adjustment, and customer can also send their engineers for training.
The system is sophisticated while the operation is easy due to our high level AI system. We can train your people during the installation or by remote control, you can also send your technician to our company to learn, it's free.
We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
Customers need to supply following information to get a quote: How many kind of caps in total to be inspected and the pictures. How many different defect types need to be detected?(need samples or drawing) Inspected position or 360°full inspection? The inspection precision. Inline inspection or offline inspection? (inline: need a material feeder; offline: connect to your existing machine. What's the request of the inspection speed? We need the physical samples for optical testing and mechanical design before the final quote. See the video of this visual inspection machine in YouTube.
Other configurations in the same family. See all 73.

Inspection Speed: 300~2500pcs/min
View specification →
Inspection Speed: 300~2500pcs/min
View specification →
Inspection Speed: 300~2500pcs/min
View specification →
Inspection Speed: 300~2500pcs/min
View specification →Tell us the part, the defects, the speed and the precision, and we will confirm whether this configuration fits or what needs to change.