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Controlair Type Transducer · 500X series

500ACD Electro Pneumatic Transducer

The 500ACD carries the same 4-20 mA to 3-15 psi conversion as the 500AC but terminates through a connector rather than a conduit pigtail. On a skid where every instrument is plugged rather than wired, that difference decides how long a changeout takes.

500ACD Electro Pneumatic Transducer
Overview

What This Model Is

Type EAA-500 I/P and E/P transducers convert a current or voltage input signal to a linearly proportional pneumatic output pressure. The ACD variant keeps the AC signal and output configuration and changes the electrical termination. The rest of the instrument, the nozzle and baffle section, the integral booster and the front-face adjustments, is unchanged.

Operating principle

How It Works

Calibration follows the same two-point method. The standard current signal generator outputs 4 mA and the standard pressure gauge is trimmed to a steady 20 kPa on the zero knob. The generator then outputs 20 mA and the gauge is trimmed to 100 kPa on the full-scale knob. The valve stem position is recorded at each point and the two adjustments are repeated until both hold.

Photographs

500ACD Electro Pneumatic Transducer On Our Benches

Studio and workshop photographs of the units as built, not renderings.

500ACD Electro Pneumatic Transducer view 2
500ACD Electro Pneumatic Transducer view 3
500ACD Electro Pneumatic Transducer view 4
500ACD Electro Pneumatic Transducer view 5
500ACD Electro Pneumatic Transducer view 6
500ACD Electro Pneumatic Transducer view 7
Key benefits

What You Get From This Model

01

Changeout without rewiring

The connector termination means an instrument swap is a plug, not a terminal box and a screwdriver.

02

Same calibration as the AC

Two points, 4 mA to 20 kPa and 20 mA to 100 kPa, so a technician trained on one unit is trained on both.

03

Suits packaged skids

Where the panel is pre-wired with connectors, the ACD matches the harness instead of forcing a conduit entry.

04

Linearity checked across the range

After the two end points, 8 mA, 12 mA and 16 mA are tested against valve opening so the response is known, not assumed.

Application scenarios

Where It Is Used

  • Packaged skids wired with plug-in instrument harnesses
  • Valve assemblies built in a workshop and shipped complete
  • Sites that want a faster instrument changeout during a shutdown
  • OEM equipment where the electrical interface is standardised
Who it is for

Who Orders It

  • Skid and package builders
  • Valve automation workshops shipping assembled actuator packages
  • Plants running short shutdown windows
  • OEM customers specifying a connector termination across a range
Problems it solves

What This Model Fixes

Instrument swaps eat shutdown time

A plug-in termination removes the terminal work from the critical path.

Field wiring is inconsistent between units

A standard connector makes the electrical interface the same on every valve in the package.

Linearity is never checked, only the end points

The documented procedure tests three intermediate currents and the dead band in both directions.

Technical features

Features And Specifications

Every figure below is transcribed from the datasheet EAA publishes for this series. Anything not published is not listed.

  • 4-20 mA input, 3-15 psi (0.2-1.0 BAR) output
  • Connector electrical termination
  • Integral pneumatic volume booster
  • External zero and full-scale adjustment
  • 1/4 NPT and 1/2 NPT porting
  • Two-point calibration with a three-point linearity check
Type 500X I/P transducers — EAA 500X data sheet
Part numberInputOutput psiOutput BARImpedance
500-AA4-20 mA3-90.2-0.690 Ohms
500-AB4-20 mA9-150.6-1.090 Ohms
500-AC4-20 mA3-150.2-1.0180 Ohms
500-AD4-20 mA3-270.2-1.8220 Ohms
500-AE4-20 mA6-300.4-2.0220 Ohms
500-AF4-20 mA1-170.1-1.2250 Ohms
500-BC10-50 mA3-150.2-1.070 Ohms
500-BD10-50 mA3-270.2-1.885 Ohms
500-BE10-50 mA6-300.4-2.085 Ohms
500-AG4-20 mA2-60*0.14-4.1225 Ohms
500-AH4-20 mA3-120*0.2-8.2260 Ohms
500-BF0-60 mA2-120*0.15-8.2220 Ohms
Type 500X E/P transducers — EAA 500X data sheet
Part numberInputOutput psiOutput BARImpedance
500-CC0-5 VDC3-150.2-1.0615 Ohms
500-CD0-5 VDC3-270.2-1.8530 Ohms
500-CE0-5 VDC6-300.4-2.0530 Ohms
500-DC1-9 VDC3-150.2-1.0985 Ohms
500-DD1-9 VDC3-270.2-1.8840 Ohms
500-DE1-9 VDC6-300.4-2.0840 Ohms
500-CF0-5 VDC2-60*0.14-4.1500 Ohms
500-EH0-10 VDC3-120*0.2-8.2805 Ohms

* Output shown is as calibrated at the factory. The large span adjustment range allows recalibration to 3-35 psig (0.2-2.4 BAR) on the 2-60 psig unit and to 3-145 psig (0.2-10 BAR) on the 2-120 psig unit.

500ACD Electro Pneumatic Transducer specification sheet
Specification sheet published for the 500X, as served by EAA Electric.
Use guide

Selecting Installing And Calibrating

  1. Set zeroOutput 4 mA. Check that the standard pressure gauge is steady at 20 kPa and adjust with the zero knob. Record the control valve stem position.
  2. Set full scaleOutput 20 mA. Check that the gauge is steady at 100 kPa and adjust with the full-scale knob. Record the stem position.
  3. Repeat and cross-checkRepeat the two points until they both hold, then test 12 mA, 8 mA and 16 mA and observe the linearity of the output against the valve opening.
  4. Measure the dead zoneRaise the current slowly from 4 mA until the stem moves visibly, note the current and the pneumatic output, then repeat in the reverse direction.
Comparison

How It Compares With The Alternatives

The ACD and the AC are the same conversion in different electrical dress. Choose the AC where the field wiring runs into a conduit entry, and the ACD where the harness is built with connectors. If the actuator spring is stiffer than 20-100 kPa, move up the table to the 500-AD or 500-AE instead of changing the termination.

Comparison within the EAA range
ModelDistinguishing specificationBest suited to
500ACD Electro Pneumatic TransducerConnector terminationPre-wired skids and fast changeouts
500AC Electro Pneumatic TransducerConduit and pigtail terminationConventional field wiring
550ACT Electro Pneumatic TransducerTerminal block, miniature bodyTight mounting spaces

Related cases

  • No OEM case published for this model yet.

Related articles

Industry applications

FAQ

Questions About The 500ACD Electro Pneumatic Transducer

How does the ACD differ from the AC

The signal range and the output range are the same, 4-20 mA to 3-15 psi. The difference is the electrical termination.

Does the calibration procedure change

No. Zero at 4 mA to 20 kPa, full scale at 20 mA to 100 kPa, then the intermediate points.

What should the output read at 12 mA

Around the middle of the calibrated range, and the point of testing it is to see that the output and the valve opening track each other rather than to hit an exact number.

Why measure the dead zone

It tells you how much signal change the valve absorbs before it moves, which is the first thing to look at when a loop hunts or responds late.

Can the unit be reconfigured to another output range

Within the span adjustment range printed on the selection table. Beyond that a different part number is required.

Next step

Request A Price For The 500ACD

Tell us the input signal, the output range and the electrical termination, and the quotation comes back against the published part number.