Needle Detector for Circular Knitting Machines (Item 6)

Needle Detector for Circular Knitting Machines (Item 6)

Item 6 of 10 listed under needle detectors under this product name. Items sharing a name are told apart by the photograph, so check the photograph against your old part before ordering.

Needle detector units, cables and holders that stop the machine when a broken or bent needle passes the sensor.

Send a photo of the old part beside a ruler and we will confirm the match before you order.

Product Overview

Needle Detector for Circular Knitting Machines (Item 6) is listed in our needle detectors group for circular knitting machine maintenance. Needle detector units, cables and holders that stop the machine when a broken or bent needle passes the sensor.

What This Part Does

A needle detector reads each needle as it passes a fixed point. A needle with a broken hook, a missing latch or a bent shank does not present the expected profile, and the machine is stopped before that needle drops a line of stitches down the whole roll.

Detectors are low voltage devices, commonly 6.3 V, 12 V or 24 V, and they are supplied with their own cables and holders because the sensing gap has to be held accurately.

Key Benefits

  • Stops a broken needle before it puts a running line down the fabric
  • Protects the sinkers and the cam box from a broken needle running on
  • Supplied with the cables and holders that set the sensing gap
  • Available for the common low voltage circuits

Application Scenarios

  • Single jersey and double jersey circular machines
  • Machines running fine gauge where a needle fault is hard to see
  • High speed machines where a fault costs many metres quickly

Who It Is For

  • Mills where a needle line fault means the whole roll is downgraded
  • Maintenance teams replacing failed detectors
  • Machine rebuilders restoring machine protection circuits

Problems It Solves

  • A running line down a full roll from one broken needle
  • Sinker and cam damage caused by a broken needle left in the cylinder
  • Detectors set at the wrong gap giving false stops or missing faults

Specifications

Specifications for Needle Detector for Circular Knitting Machines (Item 6)
Product nameNeedle Detector for Circular Knitting Machines (Item 6)
Part groupNeedle Detectors
Machine typeCircular knitting machines
SupplierBeijing Huaxiatex Co. Ltd., Beijing, China
Listed reference photoSupplied from our own product records

Only values printed on the product name and in our own records are listed here. Dimensions, material and hardness are confirmed against your machine before you order, not assumed.

What to Send Us When You Order

  1. Circuit voltage, commonly 6.3 V, 12 V or 24 V
  2. Machine builder, model and diameter
  3. A photo of the existing detector, cable and holder
  4. Whether you need the unit only or the complete set with cable and holder
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Use Guide

  1. Confirm the reference against the old part and the machine plate before ordering a full machine set.
  2. Order one complete set per machine where the part is fitted in multiples, so wear is even across the fabric.
  3. Clean the mounting position before fitting. Fly and old oil are the most common cause of a new part not seating.
  4. Check the machine on a short run and measure the fabric before returning it to full production.
  5. Record the reference against the machine so the next reorder does not have to be identified again.

Needle Detectors Questions

What voltage do I need?

Check the machine circuit before ordering. Detectors are made for specific low voltages and fitting the wrong one will either not work or shorten the life of the unit.

Why is the detector missing faults?

Most often the sensing gap has drifted or fly has built up on the sensor face. Clean it and reset the gap to the machine builder figure before replacing the unit.

Do I need one detector per machine?

That depends on machine size and how the machine was originally equipped. Send photos of the machine and we will confirm against what is fitted.

Ask About Needle Detector for Circular Knitting Machines (Item 6)

Tell us your machine builder, model, diameter and gauge, and how many machines you are covering.

Contact Matthew · [email protected] · WhatsApp and WeChat 0086-18910628679

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