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Waterproof Insulating Composite Tape

Waterproof Insulating Composite Tape model FSD-77 is a 1.65 mm by 50 mm by 3 m tape rated for 35 KV insulation protection. It restores insulation and seals cable terminals, joints and branch clamps where water ingress is the failure mode, and holds up from minus 40 degrees C to 90 degrees C.

ISO 9001:2015 production Samples available Small orders accepted

Product Overview

Waterproof Insulating Composite Tape model FSD-77 is a 1.65 mm by 50 mm by 3 m tape rated for 35 KV insulation protection. It restores insulation and seals cable terminals, joints and branch clamps where water ingress is the failure mode, and holds up from minus 40 degrees C to 90 degrees C.

Materials

  • Composite insulating film with self-amalgamating adhesive layer

Key Benefits

  • Seals and insulates in one wrap so joints do not need a separate waterproof layer
  • Rated for 35 KV insulation protection with breakdown strength of at least 20 KV/mm
  • Works from minus 40 degrees C to 90 degrees C, covering outdoor overhead and tunnel installations
  • Resists acids and chemical corrosion for pipeline and mining work
  • Conforms to irregular shapes such as branch clamps and busbar contact points

Application Scenarios And Who It Is For

Application Scenarios

  • Restoring power cable insulation and sealing terminals or joints
  • Waterproof insulation for overhead insulated line connectors and branch clamps
  • Surface levelling and sealing at busbar contact points
  • Submersible motor cable joints
  • Anti-corrosion sealing on chemical and mining pipelines
  • Cable and fibre optic splices in railway and metro tunnels
  • Fountain and streetlight cable connections

Who It Is For

  • Utility and overhead line crews making field joints
  • Industrial maintenance teams sealing pump and submersible motor cables
  • Pipeline contractors in chemical and mining plants
  • Rail and metro cable maintenance contractors

Problems It Solves

  • Joints that pass a commissioning test and then fail months later through moisture ingress
  • Separate insulating and waterproofing layers adding time to every field joint
  • Tapes that go brittle outdoors in winter or soften near hot plant
  • Sealing irregular clamp shapes where heat-shrink will not fit

Technical Features

  • Total thickness 1.65 mm
  • Tensile strength at least 1.7 Mpa longitudinal
  • Elongation at break at least 500 percent longitudinal
  • Breakdown strength at least 20 KV/mm
  • Volume resistivity at least 1x10^14 at 20 degrees C
  • Dielectric constant 5.0 or less and dielectric loss tangent 0.05 or less
  • Service range minus 40 degrees C to 90 degrees C

Specifications

Values below are taken from our published product data. Our tables note that figures are general averages for reference and that actual data should be confirmed by testing within the applicable scope.

ModelFSD-77
Thickness1.65 mm
Width50 mm
Length3 m
Rating35 KV insulation protection
Tensile Strengthat least 1.7 Mpa
Elongation at Breakat least 500 percent
Breakdown Strengthat least 20 KV/mm
Volume Resistivityat least 1x10^14 at 20 degrees C
Dielectric Constant5.0 or less
Dielectric Loss Tangent0.05 or less
Temperature Rangeminus 40 degrees C to 90 degrees C
Shelf Life12 months from production date

Quality Control

  • Thickness verified to 1.65 mm on each run
  • Breakdown strength and volume resistivity tested at 20 degrees C
  • Tensile and elongation checked longitudinally
  • Low and high temperature behaviour checked across the rated range

Customization Options

  • Roll width and length on request
  • Kit packing with fireproof or PVC tape for field joint kits
  • Export cartons and labelling to your part numbers

Comparison With Other Products

Compared WithWhy This Product
Heat-shrink sleevingNo torch or heat gun on site and it conforms to clamp shapes that sleeving cannot cover
PVC Self-Adhesive Tape SA seriesThe composite tape carries the higher 35 KV protection rating for joint rebuild work

Use Guide

  • Clean and abrade the surface of the area to be protected
  • Remove the release paper and stretch the tape by 150 percent
  • Wrap the glue-coated side onto the surface in a half-overlapping pattern
  • Add an outer mechanical protection layer where the joint is exposed

Questions Buyers Ask

Waterproof Insulating Composite Tape FAQ

What voltage is this tape rated for

The product is specified as 35 KV insulation protection with breakdown strength of at least 20 KV/mm.

How cold can it be used

The published resistance range is minus 40 degrees C to 90 degrees C.

How much should it be stretched during wrapping

Stretch by 150 percent after removing the release paper and wrap in a half-overlapping pattern.

Is it suitable for buried or submerged joints

It is listed for submersible motor cable joints and waterproof sealing. Send the installation details on WhatsApp so we can confirm suitability for your case.

What roll size do you supply

Model FSD-77 is 1.65 mm thick, 50 mm wide and 3 m long.

Are samples available

Yes. Tell us the joint type you are sealing and we will send a sample roll for testing.

Ask About Waterproof Insulating Composite Tape

Send the model, quantity and destination port and we will reply with a quotation, packing detail and lead time.