AS1528BS4825DIN 118643-ASMSRJT
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Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems background
Sanitary Elbows and Bends

Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems

The 90 degree elbow union connected is engineered for superior performance in hygienic fluid handling systems.

1"-6"0-20BarSS 304SS 316L
Stainless steel food processing 90-degree male-nut elbow with union connection for hygienic pipelines
Key Benefits

Why Engineers Specify This Item

  • Precision-machined to comply with AS, BS, 3A, SMS, and DIN standards, this fitting meets stringent FDA, 3A, and CE certifications.
  • Ideal for pharmaceutical and food processing industries, its smooth internal surface prevents bacterial buildup while maintaining optimal flow efficiency.
Technical Features
  • Constructed from premium 304 or 316L stainless steel, it ensures exceptional corrosion resistance and durability.
  • The tri-clamp connection design allows for quick assembly and disassembly, minimizing downtime during maintenance.
Problems It Solves

What It Prevents

  • Tight radius bends that shear delicate product and erode on abrasive slurries
  • Mitred elbows welded on site with internal beads that hold soil
  • Return bends improvised from two 90s and a straight tube

See the full Sanitary Elbows and Bends range

Specifications

Technical Data

Figures below are the catalogue range for this item. Exact dimensions are confirmed in writing against the standard you work to before production.

Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems specifications
MaterialSS 304 or SS 316L for option
MediaWater, oil, milk, beverage, sanitary fluid etc
ConnectionButt-Welded, Thread, Clamped, Flange
Size Range1"-6"
Pressure0-20Bar
Working Temperature-20 C to 120 C
StandardAS, BS, 3A, DIN, SMS, ISO
GasketEPDM/SILICON/PTFE/VITON
Certification3A, FDA, CE

Materials

  • SS 304
  • SS 316L

Manufacturing Process

  • Machining
  • Forming and welding
  • Interior polishing
  • Assembly
  • Quality inspection

Quality Control

  • Dimensional check against the standard stated on the order
  • Surface finish verified against the specified Ra figure
  • Visual and leak inspection before packing
  • Material certificates to EN 10204 3.1 available on request
Application Scenarios

Where It Is Installed

  • Routing a transfer line around a tank skirt
  • 180 degree return bend on a CIP loop
  • Riser off a pump discharge into an overhead header
  • Gentle direction change on a shear sensitive product line
Who It Is For

Who Buys It

  • Fabricators routing hygienic pipework around plant obstructions
  • Processors moving shear sensitive product such as cultured dairy or fruit preparations
  • Anyone building a drainable line that must be pitched correctly
Certifications

What It Is Built To

  • 3A
  • FDA
  • CE
Customization

What We Can Change

  • Non-standard sizes made to your dimensions
  • Special connection types and mixed-standard ends
  • Customised surface finish down to Ra 0.4 um
  • Seal material selected for your media and CIP cycle
Comparison

How It Compares

Compared with Sanitary Tees

Specify the Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems where the duty is what this category is built for: 45, 90 and 180 degree bends in clamped, welded and threaded versions, including long radius bends for pumped product. Move to sanitary tees instead where the requirement is branch fittings in clamped, welded and union versions, including short outlet, Y-type, U-type and instrument tees.

Compared with Sanitary Reducers

Specify the Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems where the duty is what this category is built for: 45, 90 and 180 degree bends in clamped, welded and threaded versions, including long radius bends for pumped product. Move to sanitary reducers instead where the requirement is concentric and eccentric reducers that change line size without creating a pocket the line cannot drain.

Compared with A general industrial equivalent

An industrial-grade part of the same nominal size is usually cheaper and carries no declared hygienic surface finish, no crevice-free joint geometry and no material certificate. On a product contact line that difference shows up at the first swab test, not on the purchase order.

Use Guide

Installing and Living With It

Step 1

Bring the two ferrule faces square before closing the clamp. Fit the gasket dry and seated in the groove, then tighten the clamp evenly; overtightening extrudes the gasket into the bore.

Step 2

Purge the bore with inert gas before welding and keep heat input low so the heat affected zone does not discolour. Polish the internal weld to the finish specified for the rest of the line.

Step 3

Do not use tape or sealant on a hygienic union thread. The seal is made by the gasket at the liner seat, not by the thread, so check the gasket is seated before tightening the nut.

Step 4

Align the flange faces parallel before drawing the bolts up, and tighten opposite pairs in stages so the gasket is loaded evenly across the face.

Step 5

Keep the duty inside the stated working temperature range of -20 C to 120 C. Running a CIP cycle hotter than the seal material allows is the most common cause of early failure on this item.

Step 6

Do not exceed the 0-20Bar working pressure. Where the line sees pressure pulsation, specify a heavy duty or bolted clamp at the joints either side.

Step 7

Record the standard, size, material and seal material fitted, so the replacement ordered in two years matches what is installed today.

Related Reading

Guides That Cover This Item

304 or 316L Stainless Steel for Hygienic Process Equipment

Both are supplied as standard on everything in this catalogue. The choice is about chlorides and welding, not about one grade bein...

Surface Finish Ra and Why Polished Is Not a Specification

Ra 0.8 um is the standard finish on everything here, with Ra 0.6 um and Ra 0.4 um available. This is what the figure means and whe...

Making a Tri-Clamp Joint That Does Not Leak

The tri-clamp joint is three parts working together. When it weeps after a CIP cycle, it is almost always because one of the three...

FAQ

Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems FAQ

What we are asked before this item is ordered.

What sizes is the Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems available in

The catalogue range is 1"-6". Dimensions follow the AS, BS, 3A, DIN, SMS, ISO standards. Confirm the tube outside diameter and wall thickness you work to when you enquire and we will match the exact dimensions before production.

Which material should I specify for the Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems

Material options are SS 304 or SS 316L. Choose 316L where chlorides are present or where the item will be welded into a line that has to be validated; 304 is adequate for neutral product and standard caustic CIP. Material certificates to EN 10204 3.1 are available on request.

Which seal material suits my cleaning cycle

The Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems is supplied with EPDM/SILICON/PTFE/VITON sealing options. EPDM is the default for hot water and caustic CIP, silicone for high temperature steam contact, PTFE for aggressive chemicals and Viton for oils and fats. Tell us the media and the peak CIP temperature and we will specify it on the order.

What is the lead time and minimum order for this item

Standard catalogue items such as the Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems are typically 7-15 days, and small quantity orders of standard items are accepted. Custom sizes, special connections and bulk quantities are quoted with a confirmed date before production starts.

Quote the Sanitary Stainless Steel 90 Degree Elbow Union Connected for Food Processing Systems

Send the size, media, working pressure, temperature and the standard you work to. We confirm dimensions, material and finish in writing before quoting.