AS1528BS4825DIN 118643-ASMSRJT
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Sanitary Ball Valves

Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve

Crafted from premium 304/316L stainless steel, this sanitary ball valve ensures exceptional corrosion resistance and compliance with FDA, 3A, and CE standards.

1"-6"0-20BarSS 304SS 316L
Sanitary grade stainless steel welded manual non-retention ball valve for hygienic applications
Key Benefits

Why Engineers Specify This Item

  • The manual non-retention design guarantees zero product retention during operation, while standardized dimensions (AS/BS/SMS/DIN) enable seamless integration with existing sanitary pipelines.
  • These components ensure vibration-resistant connections, proper pipeline alignment, and simplified maintenance for hygienic processing systems.
Technical Features
  • Its fully welded structure eliminates internal crevices, achieving a mirror finish (Ra≤0.8μm) to prevent bacterial accumulation in pharmaceutical and food processing applications.
  • The ergonomic lever handle allows precise flow control with 90° rotation, complemented by tri-clamp ends for rapid assembly and CIP/SIP compatibility.
  • Recommended Accessories For optimal system integrity, pair this valve with sanitary clamp gaskets, heavy-duty single-pin clamps, and adjustable pipe holders.
  • Sanitary Welded Manual Non-Retention Ball Valve Part
Problems It Solves

What It Prevents

  • Industrial ball valves with dead pockets behind the seat that trap product and fail a swab test
  • Two-piece bodies that cannot be opened for inspection without cutting the line
  • Diverting arrangements built from three separate valves and a nest of fittings

See the full Sanitary Ball Valves range

Specifications

Technical Data

Figures below are the catalogue range for this item. Exact dimensions are confirmed in writing against the standard you work to before production.

Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve specifications
MaterialSS 304 or SS 316L for option
MediaWater, oil, milk, beverage, sanitary fluid etc
ConnectionButt-Welded, Thread, Clamped, Flange
Size Range1"-6"
Pressure0-20Bar
Working Temperature-20 C to 120 C
StandardAS, BS, 3A, DIN, SMS, ISO
GasketEPDM/SILICON/PTFE/VITON
Certification3A, FDA, CE Ball Valve Catalog

Materials

  • SS 304
  • SS 316L

Manufacturing Process

  • Machining
  • Forming and welding
  • Interior polishing
  • Assembly
  • Quality inspection

Quality Control

  • Dimensional check against the standard stated on the order
  • Surface finish verified against the specified Ra figure
  • Visual and leak inspection before packing
  • Material certificates to EN 10204 3.1 available on request
Application Scenarios

Where It Is Installed

  • Product line isolation ahead of a positive displacement pump
  • Switching a single feed between two storage tanks
  • Sampling point isolation on a fermentation loop
  • Drain valve on a vessel that must empty completely
Who It Is For

Who Buys It

  • Plant engineers replacing non-hygienic industrial valves on product contact lines
  • Equipment builders who need a valve that can be stripped for validation
  • Process lines that route one feed to several destinations
Certifications

What It Is Built To

  • 3A
  • FDA
  • CE Ball Valve Catalog
Customization

What We Can Change

  • Non-standard sizes made to your dimensions
  • Special connection types and mixed-standard ends
  • Customised surface finish down to Ra 0.4 um
  • Seal material selected for your media and CIP cycle
Comparison

How It Compares

Compared with Sanitary Butterfly Valves

Specify the Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve where the duty is what this category is built for: full bore shut-off where the line must drain clean and the pressure drop has to stay near zero, including 3-way and 4-way diverting bodies. Move to sanitary butterfly valves instead where the requirement is compact on-off isolation for hygienic pipework, from a hand lever on a 1 inch transfer line to a pneumatic actuator on a tank outlet.

Compared with Sanitary Diaphragm Valves

Specify the Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve where the duty is what this category is built for: full bore shut-off where the line must drain clean and the pressure drop has to stay near zero, including 3-way and 4-way diverting bodies. Move to sanitary diaphragm valves instead where the requirement is the valve to use when the actuation mechanism must be completely isolated from the product, for high purity water, media and sterile transfer.

Compared with A general industrial equivalent

An industrial-grade part of the same nominal size is usually cheaper and carries no declared hygienic surface finish, no crevice-free joint geometry and no material certificate. On a product contact line that difference shows up at the first swab test, not on the purchase order.

Use Guide

Installing and Living With It

Step 1

Bring the two ferrule faces square before closing the clamp. Fit the gasket dry and seated in the groove, then tighten the clamp evenly; overtightening extrudes the gasket into the bore.

Step 2

Purge the bore with inert gas before welding and keep heat input low so the heat affected zone does not discolour. Polish the internal weld to the finish specified for the rest of the line.

Step 3

Do not use tape or sealant on a hygienic union thread. The seal is made by the gasket at the liner seat, not by the thread, so check the gasket is seated before tightening the nut.

Step 4

Align the flange faces parallel before drawing the bolts up, and tighten opposite pairs in stages so the gasket is loaded evenly across the face.

Step 5

Keep the duty inside the stated working temperature range of -20 C to 120 C. Running a CIP cycle hotter than the seal material allows is the most common cause of early failure on this item.

Step 6

Do not exceed the 0-20Bar working pressure. Where the line sees pressure pulsation, specify a heavy duty or bolted clamp at the joints either side.

Step 7

Record the standard, size, material and seal material fitted, so the replacement ordered in two years matches what is installed today.

Related Reading

Guides That Cover This Item

304 or 316L Stainless Steel for Hygienic Process Equipment

Both are supplied as standard on everything in this catalogue. The choice is about chlorides and welding, not about one grade bein...

How to Choose Between Butterfly Ball Diaphragm and Check Valves

Four valve families, four different jobs. Picking on price rather than duty is how you end up with a valve that cleans badly or we...

FAQ

Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve FAQ

What we are asked before this item is ordered.

What sizes is the Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve available in

The catalogue range is 1"-6". Dimensions follow the AS, BS, 3A, DIN, SMS, ISO standards. Confirm the tube outside diameter and wall thickness you work to when you enquire and we will match the exact dimensions before production.

Which material should I specify for the Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve

Material options are SS 304 or SS 316L. Choose 316L where chlorides are present or where the item will be welded into a line that has to be validated; 304 is adequate for neutral product and standard caustic CIP. Material certificates to EN 10204 3.1 are available on request.

Which seal material suits my cleaning cycle

The Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve is supplied with EPDM/SILICON/PTFE/VITON sealing options. EPDM is the default for hot water and caustic CIP, silicone for high temperature steam contact, PTFE for aggressive chemicals and Viton for oils and fats. Tell us the media and the peak CIP temperature and we will specify it on the order.

What is the lead time and minimum order for this item

Standard catalogue items such as the Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve are typically 7-15 days, and small quantity orders of standard items are accepted. Custom sizes, special connections and bulk quantities are quoted with a confirmed date before production starts.

Quote the Stainless Steel Sanitary Welded Manual Non-Retention Ball Valve

Send the size, media, working pressure, temperature and the standard you work to. We confirm dimensions, material and finish in writing before quoting.