Manufacturing and exporting computer cases and power supplies from Dongguan since 2012
Ulike production supporting CKD Packing and Container Planning
Solution

CKD Packing and Container Planning

Ship volume, not air, and assemble after arrival

A computer case is mostly empty space, and that empty space is what you pay ocean freight on. Shipping chassis in CKD form, or planning the load against real carton dimensions, is usually the single biggest cost lever on a chassis order.

Process

Eight Stages From Enquiry to Container

Each stage exists because something specific goes wrong without it.

  • Step 01

    Requirement

    We look at whether the models you want can go out flat-packed rather than assembled.

  • Step 02

    Design

    We identify which models in your selection ship as barebone CKD and which have to go assembled.

  • Step 03

    Prototyping

    A trial pack is built and assembled so the local labour time is known before you commit.

  • Step 04

    Material selection

    The packing specification used in the trial is recorded and held for production.

  • Step 05

    Production

    Production is scheduled so that models sharing a carton footprint are packed together.

  • Step 06

    Quality control

    Packed cartons are checked against the recorded packing specification before loading.

  • Step 07

    Packing

    Marking, packing list and invoice are prepared as one consistent set.

  • Step 08

    Logistics

    The load plan is calculated from published carton dimensions and weights before the booking is made.

Stage by Stage

The Problem Each Stage Exists to Solve

RequirementProblem. Landed cost per unit is too high because freight is charged on volume.
How we handle it. We look at whether the models you want can go out flat-packed rather than assembled.
DesignProblem. Not every chassis is suitable for CKD and local assembly.
How we handle it. We identify which models in your selection ship as barebone CKD and which have to go assembled.
PrototypingProblem. An assembly instruction that only makes sense to the factory is useless at destination.
How we handle it. A trial pack is built and assembled so the local labour time is known before you commit.
Material selectionProblem. Packing material downgraded after the sample is where transit damage comes from.
How we handle it. The packing specification used in the trial is recorded and held for production.
ProductionProblem. Mixed models on one order complicate the packing plan.
How we handle it. Production is scheduled so that models sharing a carton footprint are packed together.
Quality controlProblem. Damage found at destination cannot be fixed cheaply.
How we handle it. Packed cartons are checked against the recorded packing specification before loading.
PackingProblem. Carton marking that does not match the packing list creates customs delays.
How we handle it. Marking, packing list and invoice are prepared as one consistent set.
LogisticsProblem. A container booked before the load plan is a container that ships half empty.
How we handle it. The load plan is calculated from published carton dimensions and weights before the booking is made.
Models

Typical Starting Points

CKD Packing and Container Planning Questions

How does a ckd packing and container planning project start?

With a written brief rather than a form. Send the model numbers, quantities, destination and any artwork or drawing over WhatsApp or e-mail and we will respond with the first stage of the plan set out on this page.

Who do we deal with during the project?

The same sales engineer from quotation through to shipment, so the specification recorded at sample stage is held by the person managing the production.

What is confirmed in writing?

Steel grade and thickness, panel materials, colour reference, packing method, carton dimensions and gross weight. Those are the items that drift if they are not recorded.

Start a CKD Packing and Container Planning Project

Send the model numbers, quantities, destination and any artwork or drawing. You will get the first stage back in writing, not a form acknowledgement.