Industry Application
Machine Vision For PCB and Electronics Assembly
Solder joint, component and copper level inspection on boards where the same line has to cope with matte, glossy and curved surfaces at once.
Industry Pain Points
Why These Parts Are Hard To Image
- Solder joints are curved mirrors: a flat front light gives you a hot spot, not a shape.
- Aluminium foil and bare copper on the same board need very different angles of incidence.
- Component pins have to be counted and measured, not just seen.
- AOI cycle time leaves no room for a second exposure to fix the lighting.
Customer Requirements
Published Inspection Tasks
- PCB solder joint and defects inspection
- PCB solder joint and electronic parts inspection
- PCB defects inspection
- PCB circuit board inspection.
- PCB aluminum foil detection
- IC defects inspection of PCB board
- Pin inspection of electronic components
- Characters inspection of electronic parts
- Wires defects inspection
Recommended Products
Component Ranges For This Industry
LED Lights
Hole Back Lights View Details →
LED Lights
Angle Square Lights View Details →
LED Lights
Dome Lights View Details →
LED Lights
High Power Line Scan Tunnel Lights View Details →
LED Lights
Coaxial Line Scan Lights View Details →
LED Lights
Flat Dome Lights View Details →
LED Lights
High Illuminance Line Scan Lights View Details →
LED Lights
Line Scan Lights View Details →Solution Process
How A Project Runs From Enquiry To Delivery
Send The Part And The Target
A photo of the part, the defect you need to catch, the field of view and the line speed.
Lighting And Optics Proposal
Our design engineers propose a lighting geometry, a lens format and a camera that hold together as one chain.
Sample Or Custom Build
Standard parts ship from catalogue. Custom lighting samples are normally provided within 10 working days.
Validation On Your Part
You prove the image on the real part. Where the geometry needs changing, the design is revised before volume.
Supply And Repeat Orders
Once the model is fixed, repeat orders reference the same model number and the same imaging result.
Delivery Capability
What We Commit To
- More than 20 experienced customized design engineers for lighting and optics design.
- Most customised products provided within two weeks.
- Urgent customised demand shortened to around five days.
- Customised lighting samples normally provided within 10 working days.
- Most focal lenses shipped within three days.
- Lending samples for test available on the telecentric line scan lens range.
Every figure above is taken from published SBS Vision material.
Related
Solutions And Technical Reading
Custom Lighting and Optics Design
More than 20 lighting and optics design engineers, most custom products delivered within two weeks and urgent builds inside five days.
Structured Light 3D and Curved Surface Inspection
Structured lighting research aimed at parts where a flat two dimensional image cannot separate a real defect from a shadow.
High Speed Line Scan Imaging
Line scan illumination measured at more than one million lux, matched with 4K to 16K line scan optics for continuous web inspection.
Component Matching and Supply
Light, controller, lens and camera specified together as one imaging chain instead of four separate purchase lines.
FAQ
PCB and Electronics Assembly FAQ
Which component range matters most for pcb and electronics assembly
Are these applications published or estimated
Can the lighting be designed for our exact part
How do I start
Send Us A Part From Your Line
One photo and one sentence about the defect is usually enough to get a lighting geometry suggestion back.