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Shenzhen Maoping Sculpture Arts Co., Ltd. · Making metal spheres since 2007[email protected]  ·  WhatsApp +86 181 2370 4365
HomeMetal HemispheresAluminium Hemispheres4inch Aluminum Half Balls

4inch Aluminum Half Balls

100MM(4inch) Aluminum Half Balls.

Material
A6061 Aluminum Alloy
Diameter
102mm
Thickness
2mm
Finish
Raw Finished
Minimum order
1 piece on this category unless a small-size minimum applies
Lead time
1 to 3 days from stock, 7 to 15 days for scheduled production

Product Overview

Stamp pressed aluminium hemispheres are light and take powder coating well, which is why they end up in lampshade designs. There are no visible seams on the surface.

Hand assembled aluminium hemispheres remove the mould limit. Our technicians calculate the sheet development, workers bend the leaf shapes and weld a complete hemisphere, then grind off welds and burrs. Any size can be made from ∅200mm upward.

Key Benefits

  • A6061 aluminum alloy Stamping Press Made.
  • Ample wall thickness for welding and tapping Metric and Unified thread.
  • MOQ:required-100PCS.
  • Delivery Time:7days for Scheduled production.

Application Scenarios

  • Lampshades and pendant lighting
  • Suspended ceiling elements
  • Exhibition sets
  • Sculpture components

Who It Is For

  • Lighting manufacturers
  • Exhibition and stage builders
  • Artists making suspended elements
  • Interior fit-out contractors

Problems It Solves

  • Ceiling and rigging load limits on hanging domes. Aluminium keeps the weight down.
  • Coating adhesion on a formed dome. Powder coating suits the stamped surface.
  • Large custom domes with no budget for tooling. Hand assembly has no mould limit above ∅200mm.

Technical Features

  • Wall thickness available: 2mm
  • Diameter: 102mm
  • Surface finish options: Raw Finished
  • Alloy: A6061 Aluminum Alloy
  • Drilling and tapping in metric and unified threads on request
  • Base plates, pedestal tubes and hanging fittings fabricated with the piece
  • Sheet development calculated in house, so non-standard sizes are possible above ∅200mm

Specifications

Diameter (Mm)
102mm
Material
A6061 Aluminum Alloy
Finish
Raw Finished
Thickness
2mm

Category range: Material Aluminium alloy · Size range ∅6mm to ∅3500mm · Thickness 1mm to 6mm

Materials

We form spheres and hemispheres in AISI 304, AISI 316 and AISI 316L stainless steel, Q235 carbon steel, H62 brass alloy and A6061 aluminium alloy. The alloy decides corrosion resistance, weight and how the surface takes a polish.

For this product the standard specification is A6061 Aluminum Alloy. Tell us the site conditions and we will confirm whether a different grade is worth the cost.

Read the material guide

Manufacturing Process

Forming happens by stamping press, water pressuring, spinning or hand assembling. Two halves are joined at the equator, the weld is ground, and the surface is finished last, after any cutting or drilling has been done.

How a metal sphere is made Sheet is cut into blanks, formed into two hemispheres by stamping press, spinning or water pressuring, welded at the equator, ground, then mirror polished into a finished sphere. Sheet blanksForming WeldingGrindingMirror polishing 304, 316, Q235, H62, A6061Press, spin or water pressure 45° groove closes the sphereWelds and burrs removed Mirror, brushed or coloured

Read the forming process guide

Quality Control

  1. Incoming material

    Alloy and sheet thickness are checked against the order before any blank is cut.

  2. Forming check

    Diameter and wall are measured after pressing, spinning or water pressuring.

  3. Weld and grind

    The equator weld is inspected, then welds and burrs are ground off before finishing.

  4. Surface inspection

    Every piece is inspected for scratches, dents and polish consistency under light.

  5. Packing

    Protective packing is built around the diameter and weight, and photographs are sent before dispatch.

Customisation Options

  • Diameter and wall thickness to your drawing, with no mould limit above ∅200mm
  • Metric and unified threaded holes, drilled apertures and perforated patterns
  • Welded base tubes, base plates, internal ribs and pedestals
  • Mirror, brushed, sandblasted, etched, electroplated, PVD colour or spray painted finishes
  • Logos, lettering and world maps by sandblasting, etching, laser cutting or plasma cutting
  • LED kits fitted inside the sphere
  • Segmentation into quarters or eighths for sizes above container limits

Comparison With Other Products

ProductMaterialDiameterThickness
4inch Aluminum Half BallsA6061 Aluminum Alloy102mm2mm
Aluminum Half SphereA6061 Aluminum Alloy1000mm, 102mm, 10mm, 1100mm, 114mm, 1200mm, 120mm, 127mm, 1300mm, 133mm, 138mm, 1400mm, 1500mm, 150mm, 159mm, 15mm, 1600mm, 1700mm, 1800mm, 180mm, 1900mm, 19mm, 2000mm, 200mm, 2100mm, 219mm, 2200mm, 2400mm, 2500mm, 250mm, 25mm, 2600mm, 2700mm, 2750mm, 2800mm, 3000, 3000mm, 300mm, 30mm, 32mm, 3500mm, 350mm, 38mm, 400mm, 42mm, 450mm, 480mm, 500mm, 510mm, 51mm, 550mm, 55mm, 600mm, 60mm, 63mm, 650mm, 66mm, 6mm, 700mm, 750mm, 76mm, 800mm, 80mm, 850mm, 89mm, 8mm, 900mm, 90mm, 950mm, 95mm1.5mm, 2.5mm, 2mm, 3mm, 4mm, 5mm, 6mm

Comparing forming routes rather than products? The process guide sets out size, thickness, seam and mould limit for each.

Use Guide

  1. Confirm the diameter first

    Diameter drives the forming route, the wall thickness, the price and the freight mode. Settle it before anything else.

  2. Match the alloy to the site

    304 inland, 316 near salt water or pools, Q235 where a rust patina is wanted, brass or aluminium where weight or colour matters.

  3. Choose the finish last

    Finishing always happens after forming, welding, cutting and grinding, so pattern edges stay clean.

  4. Plan the fixing

    Tell us whether the piece is bolted, threaded, welded to a base tube or suspended, and we build the fitting into the part.

  5. Check the shipping limit

    ∅2200mm fits a container, ∅3500mm fits a flat rack, and larger spheres are segmented with bolted ribs.

FAQ

Will the seam show on a large aluminium hemisphere?
Hand assembled hemispheres have visible seams, ground burr free. Stamped hemispheres up to ∅700mm have no visible seam.
What coating do you recommend?
Powder coating for interior lighting work, spray painting for outdoor use.
Can I order 4inch Aluminum Half Balls in a different size?
Yes above ∅200mm, where there is no standard mould limit. Below ∅250mm a customised size needs a new stamping press mould, charged at USD 1,000.
How is it packed and shipped?
Protective packing is built around the diameter and weight. Samples and small orders go by DHL, UPS, FedEx or Aramex in 3 to 7 days. Larger orders go by air in around 3 days to your airport or by sea in 15 to 30 days.
What do you need from me to quote?
Diameter, wall thickness, material, finish, quantity and delivery country. A drawing or a photo helps and can be sent over WhatsApp.

Order 4inch Aluminum Half Balls

Send the diameter, wall thickness, finish and quantity. Drawings are welcome and quotations usually come back the same working day.