High speed emulsification tank in stainless steel with bottom mounted emulsifier drive
Dairy Machinery

High Speed Emulsification Tank

A mixing tank with a high speed emulsification head mounted at the bottom, used in dairy, fruit juice and beverage production to bring sugar, milk powder, starch, glue and colloids, stabiliser and other ingredients into a liquid base. The vessel is a three layer tank with insulation and a dimple jacket so batch temperature can be managed during mixing. Mixing type is high shear emulsification at a mixer speed of 1440RPM. Volumes run from 500L to 3000L, customised, with the shell in SUS304 or SUS316L.

Specifications are configured per project. Send your drawing, capacity or duty requirement and the build will be confirmed in writing with the quotation.
Why It Works

Key Benefits

Bottom mounted high shear emulsification pulls powders into the liquid instead of leaving them floating on the surface

Stabiliser and colloid systems disperse without the lumps that block downstream filters and pumps

Three layer insulated dimple jacket construction lets the batch be held or heated while it is being dispersed

Volume from 500L to 3000L suits premix batches rather than forcing a full production tank to be used for dispersion

CIP cleaning ball and ellipse manway allow cleaning after sticky colloid batches without dismantling

Problems

Problems It Solves

Powders added to a low shear blending tank float and form lumps that never fully disperse

Undispersed stabiliser causes texture defects that only appear in the finished product

Lumps and fisheyes block downstream filters homogenizers and fillers

Dispersing powders in the main blending tank ties up production volume for a premix step

Buyers

Who It Is For

Where It Is Used

Application Scenarios

Build

Technical Features

Specifications

High Speed Emulsification Tank Specifications

Specifications
Product ModelHTK-RHG-01
Volume500L to 3000L customised
MaterialSUS304 or SUS316L
StructureThree layer tank with insulation and dimple jacket
Mixing TypeHigh shear emulsification
Mixer Speed1440RPM
Minimum OrderOne unit

Figures shown are taken from the supplying factory documentation. Anything not listed here is confirmed in writing before order.

Materials

Materials

QC

Quality Control

Customisation

Customization Options

Comparison

How It Compares

High shear tank

The high shear tank runs a top mounted high shear mixer while this tank applies emulsification from the tank bottom

Blending tank

A blending tank mixes an already dispersed liquid while this tank is built to pull powders into the base

Homogenizer

A homogenizer works on product in flow under pressure while this tank disperses ingredients in a batch

Before You Order

Use Guide

Also Consider

Related Products

FAQ

High Speed Emulsification Tank FAQ

What mixer speed does the tank run at

Mixing is high shear emulsification at a mixer speed of 1440RPM, with the emulsification head at the bottom of the tank.

What volumes are available

From 500L to 3000L, customised to the premix batch size.

Which ingredients can it handle

Sugar, milk powder, starch, glue and colloids, stabiliser and other ingredients used in food production.

Why is the tank three layer

It carries insulation and a dimple jacket, so batch temperature can be managed while the ingredients are being dispersed.

How is the tank cleaned after colloid batches

A CIP cleaning ball is fitted as standard and an ellipse manway gives access for inspection.

What is the delivery time

Manufacturing time follows the tank volume and grade specified and is stated in writing with the quotation.

Get a Quote on High Speed Emulsification Tank

Send the drawing, capacity or duty cycle you need and we will come back with the factory match, the build detail and the commercial terms.

Email Our Sourcing TeamView Category