Woodworking Finishing Machinery Since 1999
dust clean machine surface dust cleaning machine for MDF supplied by INCRI Machinery
Process Solution

UV Flat Panel Coating Line

From raw board to a cured UV surface on a flat panel, with every stage sized so nothing waits on the stage before it.

Stage By Stage

Every Step And The Problem It Exists To Solve

Calibrate

Problem: Raw board thickness varies and a coater cannot correct it

A three head wide belt sander takes the panel to a set thickness at 4-20 m per minute

Dedust

Problem: Sanding dust left on the panel turns into nibs in the cured film

A brush and blow dust cleaner lifts dust out of the grain immediately before coating

Fill

Problem: Open pores and pinholes swallow primer and show through

A putty filling machine applies 10-30 g per square metre at constant pressure

Prime

Problem: Primer has to build evenly without wasting paint

A roller coater holds 5-10 g per square metre and recycles what does not transfer

Level

Problem: Bubbles and orange peel set into the film before cure

An IR heating leveller flows the film flat in a 6120 mm tunnel

Cure

Problem: Incomplete cure at line speed leaves the top coat soft

A UV dryer with the lamp count matched to line speed, each group separately cooled

Sand

Problem: Cured primer must be flattened without cutting through at the edges

An upper floating primer sander follows the panel surface

Top coat

Problem: Roller marks are unacceptable on a high gloss finish

A curtain coater lays a film to 0.05 mm with nothing touching the wet surface

Machines In This Solution

What Gets Quoted

Questions About This Solution

What is the maximum panel width?

1300 mm on the IBSG2313R-P-P.

How much does the machine weigh?

5700 kg for the 1000 mm model, 6000 kg for the 1300 mm model.

Where in the line does it go?

Immediately before coating, or straight after the sander.

Can it clean both faces?

An automatic double surface dust cleaning version is available.

Can the machine be customised?

Yes. Machines are customised to the buyer's requirement, which is how almost every order is built.

What technical support do you offer?

Technical support by phone, email or WhatsApp and Skype around the clock, an English version manual with operation video, and an engineer available to service machinery overseas.

Get This Line Drawn For Your Building

Working area, power supply and line speed are checked against what you actually have before any machine is quoted.