Cotton Picker Parts
Cotton Picker Parts
TSPLAS supplies replacement wear parts for John Deere cotton pickers, including spindles with advanced heat controls, urethane doffers for cleaner...
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Cotton Wrap Film
TS-WRAP Round Module Cotton Wrap Film
TS-WRAP is a round module cotton wrap film 2.7 m wide and 21 m long, giving 24 wraps per roll. It is made for cotton gins, growers and distributors who need one wrap specification that runs on every onboard module building harvester, and it has been in field use in eight cotton growing countries since 2020.
Overview
What This Product Is Built To Do
TS-WRAP cotton wrap film seals a round cotton module the moment it leaves the harvester, and keeps it sealed through the turn row wait, the truck ride and the gin yard queue. The film is produced under our own patents, so supply is not dependent on a third party licence, and the specification is deliberately kept to one size that matches the 2.7 m wrap arm on every modern onboard module builder. A special adhesive layer closes the tail without extra taping, and the film holds its properties through a hot picking season rather than softening and sticking to itself on the roll.
Key Benefits
- One film specification covers a mixed harvester fleet, so a gin does not have to stock two products
- 24 wraps per roll and a guaranteed 21 m wrap length make module cost per acre predictable
- Special adhesive closes the tail cleanly so operators are not taping modules by hand
- Six colours let a gin yard separate growers, fields or seasons at a glance
- Two year warehouse shelf life means unused rolls carry over to the next season
Problems It Solves
- Film splitting on the wrap arm and leaving a module exposed to rain
- Wrap softening in high field temperatures and blocking on the roll
- Part rolls abandoned because the wrap length did not match the machine cycle
- Supply interruptions caused by patent disputes over module wrap film
Who It Is For
- Cotton gins supplying wrap to their grower accounts
- Farm supply distributors in cotton growing regions
- Large farms running their own John Deere picker fleet
- Importers consolidating a season of wrap into container loads
Application Scenarios
- Onboard module building while the picker is still in the row
- Modules held on the turn row waiting for a module truck
- Road transport from field to gin yard
- Gin yard storage before the module is opened
Specifications
Published Numbers Not Estimates
Every figure below is the specification we produce to. Anything not listed is quoted against your machine.
| Wrap width | 2.7 m (106 in) |
|---|---|
| Core length | 2.8 m (110 in) |
| Wrap length | 21 m (69 ft) |
| Wraps per roll | 24 wraps |
| Roll weight | Approx 100 kg (220 lbs) |
| Roll diameter | 25 cm (10 in) |
| Rolls per pallet | 9 rolls (216 wraps) |
| Pallet size | 2.85 m x 75 cm x 90 cm |
| Colours | Yellow, purple, green, pink, red, blue or as requested |
| Machine compatibility | John Deere 7760, CP690, CP770, CS690, CS770 and other cotton pickers and harvesters |
| Warehouse shelf life | At least 2 years |
| Outdoor service life | At least 6 months |
Technical Features
- Wrap width matched to the 2.7 m module builder arm
- Adhesive layer engineered for tail closure without tape
- Good temperature resistance for hot season picking
- Produced on our own patents, free of third party patent dependency
- Colour pigmented through the film rather than surface printed
Materials
- Multi layer blown polyethylene film
- Dedicated adhesive layer for tail closure
- Colour pigment through the film body
Certifications And Patents
- Own patents on cotton bale wrap film production
- ISO 9001 certified production facilities
Manufacturing
How It Is Made And Checked
Film blowing
Coating
Slitting to 2.7 m
Winding to 24 wrap rolls
Roll bagging and palletising
Quality Control
- Wrap length verified at winding so every roll carries its stated 21 m
- Adhesive tail closure checked on production samples
- Roll diameter and weight checked against the 25 cm and 100 kg specification
- Pallet build checked at 9 rolls before stretch wrapping
Customisation Options
- Colour to your gin yard scheme
- Printed roll identification on request
- Pallet configuration adjusted for your container plan
Downloads
Comparison
How It Compares With The Alternatives
| Module tarps on a conventional module builder | Round module wrap seals the module at build time, so the crop is protected from the first minute rather than after a separate tarping step. |
|---|---|
| Unbranded module wrap of unknown origin | TS-WRAP carries a stated wrap length, roll weight and pallet count, so a gin can plan module cost and container loading before the season. |
| Silage wrap film used as a substitute | Silage film is engineered for a rotating bale wrapper at 20 to 30 inch width and cannot produce the 2.7 m single pass wrap a module builder needs. |
Use Guide
Getting The Specification You Paid For
- Store rolls indoors in the original packaging and out of direct sunlight until the picker is ready
- Load the roll with the core supported so the 2.7 m width stays square on the arm
- Keep the wrap arm clean so the adhesive tail seals against film and not against dust
- Site finished modules on a dry level turn row and keep them clear of stubble that can puncture the wrap
- Move modules to the gin yard within the six month outdoor service window
FAQ
Cotton Wrap Film Questions
Will TS-WRAP run on a John Deere CP770?
Yes. The film is produced for all kinds of cotton pickers and harvesters, and in particular for the John Deere 7760, CP690, CP770, CS690 and CS770.
How many modules does one roll wrap?
One roll carries 24 wraps at 21 m of wrap length each, and a pallet of 9 rolls carries 216 wraps.
How long can I keep unused rolls?
At least two years in a warehouse, so rolls bought for one season can be carried into the next.
Is there a minimum order?
No. There is no minimum order quantity, although order volume changes the freight cost per roll significantly.
What are your payment terms?
30 percent down payment with the balance settled before shipment.
Are you free of the patent disputes in this product?
We invented our own patents to produce cotton bale wrap film after years of research and the product is completely unaffected by other patents.
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Get A Price On Cotton Wrap Film
Send the size, colour and quantity you need. There is no minimum order quantity and production runs within 20 days.