ZP LITHIUM (WUXI) CO.,LTD · LiFePO4 cell manufacturer in Wuxi, China[email protected]+86 199 9669 1549Mon-Fri 9:00AM - 5:00PM
Battery Swapping Cabinets For Municipal Electric Two-Wheeler Fleets
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Battery Swapping Cabinets For Municipal Electric Two-Wheeler Fleets

Solar-assisted 12-box swapping cabinet with 72V 25Ah packs for municipal two-wheeler fleets.

Product Overview

Battery Swapping For Municipal Administration

A swapping cabinet for municipal fleets: 12 boxes, 11 battery sets, each pack 72 V 25 Ah and 1800 W. A rider swaps a depleted pack for a charged one in under a minute instead of standing at a charger for three hours. A 30.72 kWh LiFePO4 buffer and nine 550 W solar panels let the cabinet keep charging when the grid connection is weak.

Key Benefits

  • Swap in under a minute rather than charging for three hours
  • GPS and communication protocol included in every pack for fleet tracking
  • 5 kW solar input and a 30.72 kWh buffer reduce dependence on the grid connection
  • Cells rated for 3000 cycles, packs specified at 2000 cycle lifecycle
Battery Swapping For Municipal Administration manufactured by ZP LITHIUM in Wuxi
Solar-assisted 12-box swapping cabinet with 72V 25Ah packs for municipal two-wheeler fleets.
Who It Is For

Buyers Who Specify This System

  • Municipal administrations running electric patrol, sanitation and inspection fleets
  • Delivery platforms whose riders cannot afford charging downtime
  • Battery swapping network operators entering a new city
  • Distributors bidding for government two-wheeler electrification tenders
Problems It Solves

What Usually Goes Wrong Without It

  • Riders lose three hours of shift time to every charge cycle
  • Fleet batteries disappear or are swapped for counterfeit packs without tracking
  • Charging load concentrated at a depot overloads a weak feeder
  • Operators cannot see which cabinet has a charged pack and which is empty
Technical Features

How The System Is Built

Every figure below is taken from the product specification we quote from. Where a value depends on the configuration, all configurations are listed.

  • Intelligent swapping system with battery management, charging status display and software to locate batteries
  • Battery performance monitoring built into the system plan
  • 20 kW cabinet power consumption with 8 A charging current
  • 220 V single-phase input, 70 V output
Box quantity12
Battery quantity11 sets
Battery capacity per set72 V 25 Ah
Battery power per set1800 W
Cabinet power consumption20 kW
Charging current8 A
Charging time3 hours
Input voltage220 V
Output voltage70 V
Battery modelZP7225LF
Battery typeLiFePO4
Battery lifecycle2000 cycles
Battery weight19.5 kg
GPSIncluded
Storage battery capacity51.2 V 100 Ah x 6 sets, 30.72 kWh
Storage maximum power30 kW
Storage protection classIP40
Storage weight240 kg
Storage size640 x 460 x 215 mm x 4
Inverter maximum power5 kW
Inverter DC voltage range40 V-60 V
Inverter output220 V 50 Hz single phase
Solar panels9 pcs, 550 W each, 2278 x 1134 mm
Design sunlight hours6 hours
Process

From Your Requirement To A Shipped System

The four stages every order of this product passes through.

Route and fleet survey

Swap frequency per rider decides cabinet count and box count per site.

Site power assessment

Grid capacity at each site determines how much solar and buffer storage the cabinet needs.

Cabinet and pack build

Cabinets, packs, BMS and the swapping software are built and paired as one system.

Commissioning

Cabinets are commissioned with the tracking software live before riders start swapping.

Quality Materials And Certification

What We Can Evidence And What We Cannot

Cell Chemistry

Lithium iron phosphate (LiFePO4). We have 20 years of experience producing iron lithium battery cells and hold 452 technology patents in LiFePO4 batteries.

Certification

MSDS and UN38.3 are held as the basis of any certificate. Further market certificates are applied for according to each market policy requirement, so tell us the destination country at quotation stage.

Warranty And Recycling

Two years warranty on lithium battery products. We hold national qualification for lithium battery recycling and are one of four nationally licensed cell recycling enterprises in China.

Battery Swapping For Municipal Administration - Production and assembly of this system at the Wuxi plant.
Production and assembly of this system at the Wuxi plant.
Battery Swapping For Municipal Administration - Finished units staged for testing before shipment.
Finished units staged for testing before shipment.
Battery Swapping For Municipal Administration - The workshop line where this product is built.
The workshop line where this product is built.
Customisation

What Can Be Changed

The model can be customised according to the specific needs of the market. In practice that means voltage window, capacity, enclosure dimensions, connector and charging standard, communication protocol and branding.

We private label your brand, and products can be customised for you. Sole agency is available depending on your project plan, market plan and operation.

Use Guide

Before The First Order

Send four things and we can configure without a second round of questions: the application and duty cycle, the energy required per day or per charge, the voltage window your system expects, and the destination market.

Minimum order quantity normally starts from one 40 HC container. Delivery is within 60 days on a first order and 30 days from the second. Payment is TT or LC at sight depending on the market.

Answers

Questions About Battery Swapping For Municipal Administration

How many riders can one cabinet serve?

The cabinet holds 12 boxes with 11 battery sets in rotation. Fleet size per cabinet depends on swap frequency, which we size during the route survey.

How long does a pack take to charge inside the cabinet?

Three hours at 8 A charging current.

Can the cabinet run where the grid is unreliable?

Yes. The configuration includes nine 550 W solar panels, a 5 kW inverter and a 30.72 kWh LiFePO4 buffer, designed around six sunlight hours.

Can we track the batteries?

GPS and a communication protocol are included in every pack, and the system plan covers battery management, charging status display and software to find batteries.

Is the cabinet design fixed?

No. The model can be customised according to specific needs, including box count, pack voltage and solar sizing.

Get A Configuration For Battery Swapping For Municipal Administration

Send the application and the voltage window. You will get a model, a specification table and a lead time rather than a brochure.