Packing Sectioning and Shipping Large Sculpture Overseas
More sculpture is damaged between the workshop and the site than in twenty years of service. Most of it is avoidable.
Corten Steel Sculpture
Large Abstract Corten Steel Sculpture
Large Abstract Corten Steel Sculpture is a Corten weathering steel abstract form built to order in our Shenzhen workshop.
Product Overview
What This Piece Is
Large Abstract Corten Steel Sculpture is a Corten weathering steel abstract form built to order in our Shenzhen workshop.
An abstract form carries no fixed subject, so it reads as architecture rather than decoration and dates far more slowly.
Corten steel is alloyed so that the first layer of rust seals the plate underneath instead of eating into it, which is why the colour settles rather than keeps spreading.
The minimum order is one piece, the size is set by your drawing rather than by a catalogue.
Large Abstract Corten Steel Sculpture produced by Xinhengda Sculpture in Shenzhen
Key Benefits
Why Buyers Specify This Piece
- Made from Corten weathering steel, which develops its own protective rust patina and never needs painting.
- Height, width and base detail for this abstract form are set from your drawing, so it is proportioned to the space instead of being the nearest standard size.
- One abstract form is a full order. A single project in the position it is going into does not have to wait for a container quantity.
- At large scale this abstract form is trial assembled in the workshop, then split into transportable sections with the joints placed where they will not be seen.
- An abstract form carries no fixed subject, so it reads as architecture rather than decoration and dates far more slowly.
- Because the Corten weathering steel is worked and finished in the same building, one team owns the surface from the first cut to the last pass.
- Anything about this abstract form that has to change for the position it is going into is settled on the drawing, where changes still cost nothing.
Application Scenarios
Where It Is Installed
Placed wherever the drawing puts it, with the base and fixing detail set to suit that position for this abstract form.
Who It Is For
The People Who Order This
- Property developers placing a Corten steel abstract form in public spaces to anchor an arrival point
- Hotel and hospitality groups adding a abstract form to the position it is going into without closing the space for a refurbishment
- Public art planners and municipal teams siting a abstract form in public spaces where it will take public contact
- Galleries and trade buyers reselling Corten steel abstract forms into their own local projects
Problems It Solves
What This Piece Removes From the Project
- Architects want a warm, earth toned mass in a landscape without committing to a repainting cycle. Corten gives that without a coating system.
- A abstract form specified late has to fit dimensions that are already fixed. Working from your drawing means the piece adapts instead of the scheme.
- Suppliers who subcontract the finishing cannot answer for the surface. The Corten weathering steel here is cut, welded and finished under one roof.
- Getting a abstract form into the position it is going into is usually harder than the design assumed. Access is checked before the piece is built, not on delivery day.
Technical Features
How It Is Constructed
- Continuous developed surface with the panel divisions placed where they follow the form
- Fabricated throughout in Corten weathering steel with matching filler where the material is welded
- Base plate and anchor pattern for the abstract form issued as a drawing before the foundation is poured
- Weld seams placed on the lines of the abstract form so they read as edges rather than repairs
Specifications
Recorded Specification
| Material | Corten weathering steel |
|---|---|
| Form | Abstract Form |
| Category | Corten Steel Sculpture |
| Size | Made to your drawing |
| Minimum Order | 1 piece |
| Placement | Outdoor |
| Packing | Foam lined plywood crate built to the finished geometry |
| Origin | Shenzhen China |
Dimensions, weight and lead time for this abstract form are confirmed with the quotation, because it is built to your drawing rather than to a corten steel sculpture catalogue size.
Materials
What It Is Made From
- Corten weathering steel
- Stainless or galvanised fixings sized for this abstract form and supplied with it
Manufacturing Process
How It Is Made
1
Plate cutting to the cutting list
2
Press forming and rolling of the plate sections
3
Full penetration welding of the structural seams
4
Grinding of welds so the patina forms evenly across them
5
Accelerated weathering so the piece ships already coloured
6
Internal drainage checks and base plate fitting
Quality Control
What Is Checked and When
- Plate thickness checked against the drawing
- Structural welds inspected before weathering
- Patina evenness reviewed across panels and weld lines
- Drainage and vent holes confirmed open
- Base plate hole pattern checked against the foundation drawing
Customisation Options
What Can Be Changed
- Overall height, width and depth of the abstract form set from your drawing or from the dimensions of the position it is going into
- The abstract form split into transportable sections where access to the position it is going into is restricted
- Lighting designed into the abstract form with the cable route concealed
- Your own branding applied to the abstract form for resale as OEM or ODM work
Comparison
How It Compares With the Alternatives
Compared with Painted steel in a rust colour
A rust coloured paint film is an imitation that fades and peels. Corten is the real oxide layer and goes on deepening instead of failing.
Compared with A general metal fabricator
A fabricator can weld a abstract form but rarely has the polishing capacity. On Corten steel the surface work is where the piece is won or lost.
Compared with A rented or temporary installation
Rental suits an event. For a permanent position in the position it is going into the cost of two or three rentals already covers a abstract form that stays.
Use Guide
Looking After It Once It Is Installed
- Let the patina continue to settle for the first year on site
- Keep the base clear so water drains away instead of pooling
- Expect run off staining on pale paving and detail a gravel or dark stone margin
- Do not seal the surface unless a sealed look was agreed at the design stage
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View detailsRelated Reading
Guides That Apply To This Piece
Buying Guide
Material Guide
Corten Steel Sculpture and How the Patina Really Behaves
What weathering steel does over its first years outdoors, what it does to the paving underneath, and what to detail at design stage.
Design Guide
How to Choose the Right Size for a Garden Sculpture
The single most common regret is a piece that is too small. Here is how to get the scale right before anything is fabricated.
Frequently Asked Questions
Can this be made in a different size
Yes. Large Abstract Corten Steel Sculpture is made to order, so the height and width are set from your drawing or from the dimensions of the space. Send the position and the height you have in mind and the quotation follows those figures.
What is the minimum order quantity
One piece. There is no container minimum, which is why single projects in the position it is going into are a normal part of the workload here.
Why Corten weathering steel rather than something cheaper
Corten steel is alloyed so that the first layer of rust seals the plate underneath instead of eating into it, which is why the colour settles rather than keeps spreading. Architects want a warm, earth toned mass in a landscape without committing to a repainting cycle. Corten gives that without a coating system.
How is a abstract form this size packed and shipped
A plywood crate is built around the finished geometry with foam on every finished face. Large abstract forms are split into sections at joints chosen during design, trial assembled in the workshop, then marked so they go back together in the same order on site.
What do you need from me to quote
The position, the height or overall size you want, and any drawing, render or reference photograph you already have. For the position it is going into a photograph of the space is often enough to start.
What is the lead time
Lead time depends on the size of the abstract form, the surface finish and how much design work it needs, so it is confirmed with the quotation rather than promised in advance. Send the brief and the schedule comes back with the price.
Quote This Piece for Your Project
Send the position, the height you want and any drawing you have. The quotation comes back against your figures, not against a catalogue size.