Compressed Towel Production Guide From Roll To Tablet
How compressed towel tablets are produced, what decides tablet quality, and the difference between round and square tooling.
The Production Sequence
Compressed towels start as spunlace or viscose non woven on a 300 mm effective width roll. The web is folded through two folding devices, punched to shape, compressed into a tablet and counted for output. The AQ-CT runs this sequence at 130 to 170 pieces per minute.
Compressed Towel Machine (Square) (AQ-CT)
Tablet Quality Comes From Folding And Tooling
A tablet that cracks or expands in the pack usually has an inconsistent fold underneath the compression, not a compression problem. Our two folding devices are designed in our own factory for this product, and the punching device tooling is specified for long service so shape definition holds through high volume.
Round Or Square
Round tablets suit tube and blister packaging used in travel and promotional products. Square tablets suit flat cartons. Both run on the AQ-CT platform with different tooling, so the decision is driven by your packaging, not by the machine.
Compressed Towel Machine (Round) (AQ-CT)
Hygiene Matters Because The Towel Is Rehydrated
The end user adds water and wipes their face with the result. All parts in contact with fabrics on our compressed towel machines are 304 stainless steel, which is what a serious buyer will ask about during an audit.
Planning The Floor Space
The compressed towel machine measures about 6500 x 5000 x 1800 mm and runs on 380 V / 50 Hz at 5 kW. It is a wide machine relative to its output, so the layout drawing matters before you commit the floor.
Machine Families In This Guide
Machines Mentioned Here

Compressed Towel Machine (Square)
Square Compressed Towels At 130 To 170 Pieces Per Minute
Model AQ-CT
Compressed Towel Machine (Round)
Round Compressed Towel Tablets With Servo Driven Punching
Model AQ-CT
Non Woven Soft Towel Machine
Infrared Dual Count Folding And Perforating For Soft Towel Products
Model AQ-FR
Impulse Sealing Machine
450 mm Impulse Sealing For PE And PP Packaging
Model AQ-450Continue Reading
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Questions On This Topic
What towel size is produced before compression?
400 x 280-300 mm, which is then compressed into the tablet.
What raw material does the machine take?
Effective width 300 mm with a maximum material diameter of 1000 mm on a paper core.
Can the tablet be printed or wrapped?
Wrapping and printing are done in packaging. Our labeling and sealing machines cover the finishing steps.
Apply This To Your Own Line
Send your product and material details and we will tell you which machine and settings fit, with the specification in writing.
