LED Module
DC Module Linear High Efficiency Series
Seven board sizes from 70 x 24 mm to 560 x 40 mm holding 160 lm/W and above
View Specifications →
Solution
ODM LED Module Design
We provide ODM design for customers. That means the board is drawn around your fitting, your driver stock and your production line, rather than your fitting being redrawn around a catalogue board.
Process
Every Stage And The Problem It Solves
A project is a sequence of problems. This is the order they arrive in and what we do about each one.
01
Requirement Analysis
The problem: The fitting exists, the board does not fit it, or the specification cannot be met with what is on the market.
How we handle it: We start from the extrusion, the aperture, the driver already in your bill of materials and the efficacy or CRI figure you have to hit.
02
Design
The problem: Board size, LED count, drive current and connector position all interact, and getting one wrong forces a respin.
How we handle it: Board length, width, LED package, density, drive current and connector position are set together against the mechanical and electrical constraints.
03
Component Selection
The problem: Open market LED supply changes bin, price and availability without warning.
How we handle it: We have our own sub-brand factory producing LED components, which can be designed to a customer specific request.
04
Prototyping
The problem: A board that measures correctly on the bench can still fail in the fitting.
How we handle it: Samples are built to the production process so thermal behaviour and fit are tested in the real housing.
05
Production
The problem: Consistency between the sample and the first production run is where most ODM projects go wrong.
How we handle it: SMT, reflow, automated optical inspection, colour binning and lit ageing run to the same process as the approved sample.
06
Quality Control
The problem: Colour drift across a batch shows up once the product is installed side by side.
How we handle it: Boards are binned and sorted so a run of fittings matches, and every board is lit tested before packing.
07
Packing And Delivery
The problem: Boards damaged in transit cost more than the boards.
How we handle it: Packing is specified against the board format and the shipping mode, and confirmed before the first shipment.
Products
Products This Solution Draws On
LED Module
DC Module High Efficiency 24V Linear
600 x 24 mm 24V board reaching 200 lm/W for panels, linears, troffers and wall lights
View Specifications →
LED Module
Linear Module 230V
280 x 30 mm board running straight off 230V with a 0.95 power factor and no external driver
View Specifications →
LED Module
DC Module Tunable White 24V Series
500 x 24 mm dual channel board at 20W in CRI 80, 90 and 98
View Specifications →
LED Module
AC Module Standard DOB 40 x 36 mm
40 x 36 mm driver on board module with a 10 mm emitter for spots and pendants
View Specifications →
LED Module
DOB Module Standard 40W to 60W
54 x 72 mm driver on board module at 40W to 60W with a 20 mm emitter
View Specifications →Other Solutions
Other Ways Into The Range
Energy Saving Cooler Lighting
In a refrigerated case, every watt of lighting is a watt the compressor has to remove again.
See The Process →
Custom Neon Flex And Wall Washer
Neon flex and wall washers are chosen on three things that rarely appear together: which way the body bends, how short it can be cut, and whether there is a lens controlling the beam.
See The Process →
LED Component Supply
We have our own sub-brand factory producing LED components, which can be designed according to a customer specific request.
See The Process →FAQ
ODM LED Module Design FAQ
What can be customised on a module?
Board length and width, LED package and count, drive current, colour temperature, CRI grade, connector position and lead length.
Do you make your own LED components?
Yes. We have our own sub-brand factory producing LED components, which can be designed to a customer specific request.
Can you work to an existing extrusion?
Yes, that is the usual starting point. Send the profile drawing with the enquiry.
Start With The Constraint Not The Catalogue
Send the fitting, the profile or the room. We will work back from it to a specification you can put into a submittal.