Changzhou Tiansheng Plastic Co Ltd · Crop packaging since 2007 [email protected] +86 519 86566131 WhatsApp +86 138 6113 2916
Round silage bales wrapped in white film lying in a mown grass field
Case Study · Hay And Forage

Bale Net Wrap Exported To Ireland And North America Since 2007

Importers and farm supply distributors in Ireland, the United States, Canada and Australia supplying contract balers and forage farms in climates where bales are stored outdoors.

The Challenge

In a wet forage climate the net has to cover the full bale including the edge, or the shoulder of the bale weathers in the stack. Roll length also has to be real, because contractors quote per bale and a short roll turns a margin into a loss.

Customer Pain Points

  • Bale shoulders weathering in outdoor stacks through a wet winter
  • Roll lengths that did not match what was printed on the label
  • Rolls damaged in dealer storage before they reached the farm

Our Solution

Net wrap produced from 100 percent virgin HDPE with high UV protection, guaranteed length with roll end marking and directional roll side marking, tensile strength guaranteed above 2800 N, and full bale coverage that leaves a smooth lay flat surface. Each roll is packed in a weatherproof bag sealed at both ends so it survives farm and dealer storage.

Manufacturing

How The Product Was Produced

HDPE extrusion

Knitting to width from 48 in to 67 in

Length controlled winding

Roll end and side marking

Weatherproof bagging and palletising

Supply Chain Coordination

Widths from 48 inch to 67 inch and lengths from 7000 to 11800 are produced against the season order, then consolidated with twine and film into a single container.

Quality Control

Roll length measured at winding against the guaranteed figure, tensile tested against the 2800 N specification, and bag seal integrity checked before palletising.

Result

Net wrap has been exported in large quantity to the United States, Canada, Australia and Ireland since 2007, and customers have been satisfied with the quality and the service.

Customer Benefit

Distributors can quote a cost per bale that holds, and farms get bales that keep their shape and shed water through a full winter in the stack.

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