Air Atomizing Nozzle
Air Atomizing Nozzle Spray Nozzle
An air atomizing nozzle breaks liquid into fine droplets using compressed air, which is required for consistent misting in high-temperature or dusty environments. This CNSS air atomizing nozzle uses internal mixing to create a fine spray pattern, suitable for humidification, cooling, dust suppression, and surface treatment where low liquid pressure and high air pressure are available. The nozzle body is designed for adjustable liquid flow and can be set to deliver a flat fan, round, or wide-angle round spray pattern.
No published specification table exists for this listing. Send the duty and the thread on your header and we will confirm the size, pattern and material by email.
Key Benefits
What This Nozzle Gives You
- Fine droplet formation (approximately 30 micron) achieved through internal mixing of air and liquid
- Adjustable liquid flow rate allows spray pattern control without changing air or liquid pressure
- Operates with low or no liquid pressure, reducing pump requirements and system complexity
- Suitable for both pressure and siphon atomizing types depending on application needs
- Available in inner mixed and external mixed configurations for different fluid viscosities
- Spray distance up to 3 meters with stable, long-lasting performance and easy installation
Application Scenarios
Where It Is Installed
- Humidification in high-temperature wax or cement plants where precise moisture control is needed
- Dust suppression in metallurgical or ceramic factories using fine mist to capture airborne particles
- Cooling of hot surfaces or materials in industrial processes without water pooling
- Disinfection or surface treatment in injection or manufacturing lines requiring even liquid distribution
- Low-pressure liquid delivery systems where pump capacity is limited or costly to upgrade
Who It Is For
Buyers Who Specify It
- Maintenance engineers managing dust control or cooling systems in high-temperature industrial plants
- Process engineers designing low-pressure misting systems for humidification or cooling
- OEM machine builders integrating misting nozzles into production lines with space or pressure constraints
- Facility managers upgrading existing systems to reduce water usage and maintenance
- Installers of fog or mist systems needing durable, long-life nozzles with simple piping
Problems It Solves
What It Fixes on the Line
- Inconsistent droplet size due to poor air-liquid mixing in older or poorly designed nozzles
- High liquid pressure requirements that increase pump cost and system complexity
- Clogging or uneven spray from nozzles not suited to low-pressure or viscous liquids
- Short nozzle life from poor material selection in abrasive or high-temperature environments
- Difficulty in adjusting spray output without changing pressure or replacing components
Technical Features
How It Is Built
- Inner mixed design for fine atomization and stable spray pattern
- External mixed option available for higher viscosity liquids
- Adjustable liquid flow rate without altering air or liquid pressure
- Dual inlets clearly marked as LIQUID/L and AIR/A for correct connection
- Spray patterns include flat fan, round, and wide-angle round for different coverage needs
- Nozzle body includes hexagonal shape and threaded port for secure mounting and alignment
Materials
Body Materials and Where Each One Suits
- 303 stainless steel for general industrial use in moderate temperature and non-corrosive environments
- 316 stainless steel for applications involving chlorides or chemical exposure
- Brass for low-cost, non-corrosive liquid service at moderate temperatures
Manufacturing Process
How the Part Is Made
- Material selection based on the operating environment and liquid type
- Machining of the nozzle body and internal mixing chamber
- Assembly of air cap and liquid cap with correct inlet labeling
- Inspection of inlet alignment and flow adjustability
- Packaging and transportation with protection against impact and contamination
Quality Control
What Is Checked Before It Ships
- Raw material is restricted to selected brass, 303 stainless steel, 304 stainless steel, and 316 stainless steel
- Every process from material selection to transportation is controlled
- Every product is tested before it ships
- A 3 month quality guarantee is given on the product
Customization
What Can Be Changed to Suit You
- Standard and non-standard nozzles can be made to customer drawing
- OEM orders accepted including customer marking
- Adjustable liquid flow rate can be set to match specific process requirements
- Small volume orders accepted for trial installations
- Samples can be ready within 10 days
Comparison
How It Compares With the Alternatives
| High pressure fog nozzle | High pressure fog nozzles require expensive pumps and piping, while this air atomizing nozzle operates with lower system cost and simpler installation |
|---|---|
| Pressure atomizing nozzle | Pressure atomizing nozzles need high liquid pressure, but this air atomizing nozzle functions with low or no liquid pressure |
| Siphon atomizing nozzle | Siphon types rely on liquid suction, which can be inconsistent; this air atomizing nozzle uses controlled inlet flow for stable output |
| Full cone nozzle | Full cone nozzles cover a circular area and are used for tank filling, while this air atomizing nozzle provides directional spray for targeted coverage |
Use Guide
Fitting and Running It
- Confirm the required spray pattern (flat fan, round, or wide-angle round) before selecting the nozzle
- Ensure compressed air is available at the required pressure; liquid pressure is not required
- Connect the liquid inlet (LIQUID/L) and air inlet (AIR/A) correctly to avoid damage or poor performance
- Adjust the liquid flow rate using the internal mechanism to match the desired mist density
- Inspect the nozzle for clogging if spray pattern becomes uneven or droplet size increases
- Use 303 or 316 stainless steel for corrosive environments; brass for non-aggressive liquids
Questions Buyers Ask
Air Atomizing Nozzle Spray Nozzle Questions
What spray patterns are available for this air atomizing nozzle?
This air atomizing nozzle can produce flat fan, round, and wide-angle round spray patterns depending on the air cap and liquid cap configuration.
Can I adjust the liquid flow rate without changing pressure?
Yes. The adjustable air atomizing nozzle allows liquid flow rate to be changed while keeping air and liquid pressure constant.
What materials are used in the construction of this nozzle?
The nozzle body is made from brass, 303 stainless steel, or 316 stainless steel, depending on the application environment and liquid type.
Can I get a sample before placing a production order?
Yes. Trial samples can be sent free of charge and are available within 10 days of request.
Do you accept OEM orders and custom designs?
Yes. Standard and non-standard nozzles can be made to your drawing, and OEM orders with customer marking are accepted.
What is the spray distance and how does it compare to high pressure fog nozzles?
This air atomizing nozzle can spray up to 3 meters. It requires simpler piping and lower installation cost than high pressure fog nozzles.
What are your payment terms?
The product listings state T/T 100% in advance. Send the model, quantity, and destination port by email for confirmation.
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Ask About Air Atomizing Nozzle Spray Nozzle
Send the liquid, the pressure at the nozzle and the thread on your header. Trial samples can be sent free of charge and samples can be ready within 10 days.