Atomized Nozzle
Air Atomizing Nozzle
An air atomizing nozzle breaks liquid into fine droplets using compressed air, which is required to achieve atomization. This solves the problem of delivering consistent, low-volume mist for humidification, cooling, or dust suppression in high-temperature or dusty industrial environments where water alone would not disperse effectively. The nozzle operates with air pressure as the primary force, allowing liquid to be atomized without relying on high liquid pressure. It can be adjusted to vary flow rate while maintaining spray pattern and droplet size.
No published specification table exists for this listing. Send the duty and the thread on your header and we will confirm the size, pattern and material by email.
Key Benefits
What This Nozzle Gives You
- Uses compressed air to atomize liquid, so no high liquid pressure is needed
- Adjustable liquid flow rate allows fine control over mist output
- Produces fine droplets (about 30 micron) for effective humidification and cooling
- Spray patterns include flat fan, round, and wide-angle round for different coverage needs
- Suitable for use in high-temperature environments such as wax, cement, and metallurgical plants
- Long service life and easy installation compared to high-pressure fog systems
Application Scenarios
Where It Is Installed
- Humidifying air in a high-temperature wax factory where water must not pool or drip
- Cooling hot surfaces or materials in a cement or ceramics plant without water damage
- Controlling dust in a metallurgical or injection factory using a fine, non-impact mist
- Disinfecting surfaces in a production line where a gentle, even mist is required
- Maintaining consistent moisture levels in a process where high-impact spray would damage material
Who It Is For
Buyers Who Specify It
- Plant maintenance teams managing dust or temperature control in high-heat processes
- Process engineers specifying misting systems for humidification or cooling
- OEM machine builders integrating atomizing nozzles into industrial equipment
- Facility managers upgrading from high-pressure fog systems to lower-cost, longer-life alternatives
- Production line supervisors needing reliable, adjustable mist delivery without clogging
Problems It Solves
What It Fixes on the Line
- Ineffective mist dispersion when relying only on liquid pressure
- High maintenance and short lifespan of high-pressure fog systems
- Droplets too large for effective humidification or cooling in sensitive processes
- Clogging or wear in nozzles when handling viscous or dirty liquids
- Inflexible spray output that cannot be adjusted to changing process demands
Technical Features
How It Is Built
- Inner mixed and external mixed types available for different liquid viscosities
- Two inlets clearly marked: LIQUID/L and AIR/A for correct connection
- Adjustable liquid flow rate while maintaining consistent spray pattern
- Spray distance up to 3 meters, suitable for overhead or remote application
- Nozzles available in pressure, siphon, and gravity types depending on system setup
- Separate air cap and liquid cap design allows for easy maintenance and cleaning
Materials
Body Materials and Where Each One Suits
Manufacturing Process
How the Part Is Made
- Material selection based on the duty and environment described by the customer
- Machining of the nozzle body and internal components
- Assembly of air cap and liquid cap with proper alignment
- Inspection of inlet markings and flow path integrity
- Testing of spray pattern and droplet size under operating conditions
- Packaging and transportation with protection against damage
Quality Control
What Is Checked Before It Ships
- Raw material is restricted to selected brass, 303 stainless steel, 304 stainless steel, and 316 stainless steel
- Every process from material selection to transportation is controlled
- Every product is tested before it ships
- A 3 month quality guarantee is given on the product
Customization
What Can Be Changed to Suit You
- Standard and non-standard nozzles can be made to customer drawing
- OEM orders accepted including customer marking
- Adjustable flow rate and spray pattern can be specified
- Small volume orders accepted for trial installations
- Samples can be ready within 10 days
- Trial samples can be sent free of charge
Comparison
How It Compares With the Alternatives
| High pressure fog nozzle | High pressure fog nozzles require expensive piping and high energy, while air atomizing nozzles use standard air lines and have longer service life |
|---|---|
| Pressure atomizing nozzle | Pressure atomizing nozzles need high liquid pressure and are prone to clogging; air atomizing nozzles work with low liquid pressure and are better for viscous or dirty liquids |
| Spiral nozzle | Spiral nozzles pass solids better but are not designed for fine atomization; air atomizing nozzles produce consistent fine droplets for misting |
| Full cone nozzle | Full cone nozzles cover a circular area and are used for tank filling or cooling; air atomizing nozzles are better for directional, fine misting over a distance |
Use Guide
Fitting and Running It
- Confirm the required spray pattern (flat fan, round, wide-angle round) based on coverage needs
- Ensure air pressure is supplied as it is essential for atomization
- Connect liquid to the LIQUID or L inlet and air to the AIR or A inlet
- Adjust the liquid flow rate to match the desired mist output
- Position the nozzle so the spray reaches the target area at 3 meters distance
- Inspect the nozzle regularly for clogging, especially when using recirculated or dirty liquid
Questions Buyers Ask
Air Atomizing Nozzle Questions
What is the droplet size of the spray?
The air atomizing nozzle produces droplets about 30 micron in size, which is suitable for fine misting and humidification.
Do I need high liquid pressure to operate this nozzle?
No. The air atomizing nozzle does not require high liquid pressure. Air pressure is the primary force for atomization.
Can I adjust the spray output?
Yes. The adjustable air atomizing nozzle allows you to vary the liquid flow rate to control the spray output while maintaining the spray pattern.
What types of air atomizing nozzles do you offer?
We offer pressure, siphon, and gravity types. Inner mixed type is best for fine atomization, and external mixed type is better for viscous liquids.
Can I get a sample before placing a production order?
Yes. Trial samples can be sent free of charge and are ready within 10 days.
Do you accept OEM orders and small volume production?
Yes. Small volume orders are accepted, and standard or non-standard nozzles can be made to your drawing under an OEM order.
What are your payment terms?
The product listings state T/T 100% in advance. Send the model, quantity, and destination port by email and we will confirm the terms for your order.
Ask About Air Atomizing Nozzle
Send the liquid, the pressure at the nozzle and the thread on your header. Trial samples can be sent free of charge and samples can be ready within 10 days.