Air Atomizing Nozzle
Air Atomizing Nozzle Flat Spray
An air atomizing nozzle flat spray delivers a fine, even mist across a moving surface by mixing liquid with compressed air, which is essential when consistent humidity, cooling, or dust suppression is needed in high-temperature industrial environments. This nozzle type enables precise control over droplet size and spray pattern without relying on high liquid pressure, making it suitable for applications where water or chemical distribution must be uniform and non-drip. The flat fan pattern ensures full coverage across a defined width, ideal for cooling belts, humidifying air, or suppressing airborne particles in process lines.
No published specification table exists for this listing. Send the duty and the thread on your header and we will confirm the size, pattern and material by email.
Key Benefits
What This Nozzle Gives You
- Fine droplet control through adjustable air and liquid flow, enabling misting at approximately 30 micron without high liquid pressure
- Flat fan spray pattern provides even coverage across a target width, avoiding dry or wet spots
- Adjustable liquid flow rate allows real-time tuning to match process demand without changing pressure
- No need for high liquid pressure—works with siphon or gravity feed systems, reducing pump load and system complexity
- Long service life and easy installation compared to high-pressure fog systems, with lower piping and maintenance costs
- Two inlet ports clearly marked for liquid and air, reducing setup errors during installation
Application Scenarios
Where It Is Installed
- Humidifying air in a high-temperature wax or cement plant where consistent moisture levels prevent cracking or dust formation
- Cooling conveyor belts or metal parts in a metallurgical or injection molding factory using a fine, non-contact mist
- Dust suppression in a ceramic or mining facility where a wide, even mist layer prevents airborne particulates
- Disinfection or surface treatment in a factory where a fine, non-drip spray is required without wetting adjacent surfaces
- Maintaining consistent humidity in a production line where moisture-sensitive materials are processed
Who It Is For
Buyers Who Specify It
- Maintenance engineers in high-temperature industrial plants needing reliable, low-pressure misting systems
- Process engineers specifying air atomizing nozzles for dust control or cooling in confined spaces
- OEM machine builders integrating misting into equipment for cooling, humidification or cleaning functions
- Facility managers upgrading from high-pressure fog systems to lower-cost, longer-life alternatives
- Installation teams requiring straightforward nozzle setup with clear inlet labeling and minimal piping
Problems It Solves
What It Fixes on the Line
- Uneven mist coverage caused by inconsistent droplet size or poor spray pattern in high-temperature environments
- High liquid pressure requirements that increase pump size, energy use, and system wear
- Frequent clogging or nozzle failure in systems using high-pressure fog nozzles with small orifices
- Dust or particulate buildup in process areas due to insufficient or poorly distributed mist
- Long installation time and complex piping associated with high-pressure fog systems
Technical Features
How It Is Built
- Inner mixed type design for fine atomization, suitable for most liquid types including low-viscosity fluids
- External mixed type option available for higher viscosity liquids when needed
- Two distinct inlets: one for liquid (marked LIQUID or L), one for air (marked AIR or A)
- Adjustable liquid flow rate allows spray pattern tuning without changing air or liquid pressure
- Flat fan, round, and wide-angle round spray patterns available from the same nozzle family
- Capable of spraying up to 3 meters distance, suitable for overhead or remote application points
Materials
Body Materials and Where Each One Suits
- 303 stainless steel for general industrial use in moderate temperature and non-corrosive environments
- 316 stainless steel for use in environments with chlorides or chemical exposure
- Brass for low-cost applications with clean water and moderate temperature
Manufacturing Process
How the Part Is Made
- Material selection based on the liquid and air service conditions
- Machining of the nozzle body, air cap, and liquid cap
- Assembly of internal components including mixing chamber and adjustment mechanism
- Inspection of inlet markings and flow path integrity
- Testing of spray pattern and adjustability before packaging
- Packaging and shipping with protection against damage during transit
Quality Control
What Is Checked Before It Ships
- Raw material is restricted to selected brass, 303 stainless steel, 304 stainless steel, and 316 stainless steel
- Every process from material selection to transportation is controlled
- Every product is tested before it ships
- A 3 month quality guarantee is stated on the product listings
Customization
What Can Be Changed to Suit You
- Standard and non-standard nozzles can be made to customer drawings
- OEM orders accepted, including customer marking and branding
- Small volume orders accepted for trial installations
- Samples can be ready within 10 days
- Trial samples can be sent free of charge
- Adjustable flow rate and spray pattern can be specified for application-specific needs
Comparison
How It Compares With the Alternatives
| High pressure fog nozzle | High pressure fog nozzles require high liquid pressure, complex piping, and are prone to clogging; this air atomizing nozzle operates at lower pressure with simpler installation and longer life |
|---|---|
| Pressure atomizing nozzle | Pressure atomizing nozzles rely on high liquid pressure to break the stream; this air atomizing nozzle uses compressed air, allowing lower liquid pressure and better control over droplet size |
| Siphon or gravity feed nozzle | While siphon and gravity feed systems are low pressure, they often lack precise flow control; this air atomizing nozzle maintains consistent atomization with adjustable flow |
| Full cone nozzle | A full cone covers a circular area and is better for tank filling or gas cooling; this flat spray nozzle is designed for linear coverage across a moving surface |
Use Guide
Fitting and Running It
- Confirm the required spray width and distance to the target before selecting the nozzle
- Ensure air inlet is connected to a compressed air supply and liquid inlet to the fluid source
- Use the knurled adjustment knob to fine-tune liquid flow rate to match process needs
- Check that the liquid and air inlets are correctly matched to the markings on the nozzle
- Clean the nozzle regularly if used with recirculated or particulate-laden liquids
- Inspect the spray pattern periodically to ensure even coverage and no clogging
Questions Buyers Ask
Air Atomizing Nozzle Flat Spray Questions
What spray patterns are available for this air atomizing nozzle?
The air atomizing nozzle flat spray offers flat fan, round, and wide-angle round spray patterns. The flat fan pattern is ideal for even coverage across a defined width.
Can I adjust the liquid flow rate without changing pressure?
Yes. The adjustable air atomizing nozzle allows you to vary the liquid flow rate while keeping air and liquid pressure constant, enabling fine-tuned spray control.
Can I get a sample before placing a production order?
Yes. Trial samples can be sent free of charge, and samples can be ready within 10 days.
Do you accept OEM orders and small volume production?
Yes. Small volume orders are accepted, and standard or non-standard nozzles can be made to your drawing under an OEM order.
What is the maximum spray distance for this nozzle?
The air atomizing nozzle flat spray can deliver a mist up to 3 meters, suitable for overhead or remote application points.
What are your payment terms?
The product listings state T/T 100% in advance. Send the model, quantity, and destination port by email, and we will confirm the terms for your order.
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Ask About Air Atomizing Nozzle Flat Spray
Send the liquid, the pressure at the nozzle and the thread on your header. Trial samples can be sent free of charge and samples can be ready within 10 days.