Full Cone Nozzle Range
Full cone nozzles deliver a solid, round spray pattern that covers a wide area evenly, which is required when the target is a bulk material, a gas stream, or a surface that must be uniformly wetted without dry spots.
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Every Full Cone Nozzle We Carry
Who It Is For
Buyers Who Specify This Range
- Maintenance teams replacing nozzles in flue gas scrubbing systems on industrial boilers
- Steel and coke plant operators managing cooling and dust control on hot material transfer lines
- Mining and quarry operators installing dust suppression systems for bulk material handling
- Process engineers designing fire suppression or foam breaking systems in chemical or industrial plants
- OEMs building washing or rinsing systems where uniform coverage across a large area is required
Problems It Solves
What Goes Wrong Without It
- Foam buildup in tanks or process lines due to uneven or weak spray distribution that fails to break up surface tension
- Hot materials like coke or metal parts cooling too slowly or unevenly because of inconsistent droplet coverage
- Dust clouds escaping from conveyor belts or material handling points due to insufficient spray coverage
- Flue gases carrying fly ash or particulates not being fully scrubbed because the spray pattern does not fill the duct cross-section
- Fire suppression systems failing to activate properly when the spray pattern is too narrow or fragmented
Core Advantages
Why This Range Holds Up in Service
- Solid cone-shaped spray pattern with a round impact area ensures full coverage without dry zones
- Wide spray angles from 60° to 120° allow flexibility in mounting height and target width
- Large flow passages and vane design provide stable performance across the stated flow range
- Available in multiple materials including brass, 303SS, 316SS, PVC, PP, PVDF, and PTFE to match chemical and thermal duty
- Standard sizes and materials allow quick replacement without redesigning the system
- Customization available for non-standard configurations, including thread type and body material
Stainless steel spray nozzle with hex body and male threaded base
Application Scenarios
Where This Range Is Installed
- Cooling of hot coke or metal parts on a conveyor where even droplet distribution prevents thermal stress
- Dust suppression on a coal or limestone transfer belt where a full cone pattern covers the entire material surface
- Flue gas scrubbing in a boiler stack where the spray must fill the duct cross-section to capture fly ash
- Foam breaking in a chemical tank where a consistent spray pattern disrupts surface tension across the entire surface
- Fire suppression in a storage area where a wide, even spray pattern ensures rapid wetting of the entire zone
Industries
Plants That Run These Nozzles
Gas Scrubbing and Cooling
In gas scrubbing and cooling systems, the spray nozzle must maintain consistent droplet distribution across a wide flow range while resisting clogging
Application detail
Steel and Metal Treatment
In steel and metal treatment processes, consistent cooling, quenching, degreasing, and chemical washing require precise, durable spray patterns that m
Application detail
Parts Washing and Degreasing
In parts washing and degreasing lines, inconsistent spray patterns or clogged nozzles lead to incomplete cleaning, residue on components, and rework.
Application detail
Mining and Aggregate Washing
In mining and aggregate washing, water is used continuously to separate fine particles, remove dust, and cool hot materials. When nozzles fail, the pr
Application detail
How We Work
Ways Buyers Order From This Range
Related Guides
Background Reading Before You Specify
Questions Buyers Ask
Full Cone Nozzle Questions
What spray angle should I use for my application?
The spray angle depends on the distance from the nozzle to the target and the width of the area to be covered. For a full cone nozzle, angles between 60° and 120° are standard. Send us the target width and standoff distance and we will confirm the suitable angle and size code.
Can I use this nozzle in a corrosive environment?
Yes. Full cone nozzles are available in 303SS, 316SS, PVC, PP, PVDF, and PTFE. Choose the material based on the chemical exposure and temperature. For aggressive liquids, 316SS or PTFE are recommended.
Can I get samples before placing a bulk order?
Yes. Trial samples can be sent free of charge and samples can be ready within 10 days. This allows you to test the spray pattern and material performance in your actual process.
Is this nozzle available in custom sizes or materials?
Yes. OEM orders are accepted. Standard and non-standard parts can be customized. Material selection and dimensions are confirmed based on your duty sheet or drawing.
What is the payment term for full cone nozzles?
Payment terms are T/T 100% in advance. This applies to all orders, including small volume and trial sample shipments.
Get a Full Cone Nozzle Sized for Your Line
Send the liquid, the pressure at the nozzle, the coverage you need and the thread on your header. Trial samples are free and can be ready within 10 days.