HDPE Air Bubble Film Air Quilt Film Roll for Protective Packaging
Air quilt film is a continuous roll of small bubbles or small tubes sealed in a PE film that inflates on demand at the packing bench. It replaces pre-formed void fill and hand-cut foam, reducing warehouse space use and packing line delays. The film is made from 100% new raw material and forms cushions that protect goods from shock and impact during transport.
- One 300 m roll replaces multiple pallets of pre-formed void fill, freeing up warehouse space
- Cushions inflate on site and can be torn to size for any package void
- Small bubble or tube chambers provide consistent shock absorption across different product shapes
- Film made from 100% new raw material ensures strong seals and long-term air retention
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- One 300 m roll replaces multiple pallets of pre-formed void fill, freeing up warehouse space
- Cushions inflate on site and can be torn to size for any package void
- Small bubble or tube chambers provide consistent shock absorption across different product shapes
- Film made from 100% new raw material ensures strong seals and long-term air retention
- Lower packed weight than rigid foam or paper fill reduces dimensional freight charges
- Rolls are flat and compact, so storage and shipping are efficient
Where It Is Used
- Protecting electronics and circuit boards during export shipment
- Cushioning glassware and art ware in retail packaging
- Securing books and medicine in cartons for courier delivery
- Filling gaps in luggage and handbags during transit
- Shielding household electrical appliances and furniture from impact
- Padding precise instruments and hardware products in export cartons
Who It Is For
- E-commerce fulfilment centres packing mixed SKUs with variable void sizes
- Third-party logistics warehouses needing void fill without dedicated storage
- Exporters shipping fragile goods in FCL and LCL containers
- Contract packers replacing loose fill and hand-cut foam on manual lines
Problems It Solves
- Pre-formed void fill occupies warehouse space that could hold saleable stock
- Loose fill migrates in transit and leaves products unprotected
- Hand-cut foam and paper slow the packing line and create inconsistent protection
- Over-filled cartons attract dimensional weight charges on air and courier freight
- Inconsistent cushion size leads to under-protection or over-packaging
Technical Features
- Continuous roll of small bubbles or small tubes sealed in PE film
- Inflated on demand using an air cushion machine at the packing bench
- 300 m roll length covers a full packing shift without changeover
- Film thickness of 20 um balances puncture resistance and material cost
- Available in 400 mm web width with chamber sizes of 400*320 mm, 400*250 mm, and 400*140 mm
- Each roll weighs 4.9 kg and ships two per carton
Published Data for HDPE Air Bubble Film Air Quilt Film Roll for Protective Packaging
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | HDPE air bubble film air quilt film roll |
|---|---|
| Material | 100% new raw material PE film |
| Film Thickness | 20 um |
| Roll Length | 300 m per roll |
| Sizes | 400*320 mm, 400*250 mm, 400*140 mm |
| Roll Weight | 4.9 kg per roll |
| Packing | 2 rolls per carton |
Materials
- PE film extruded from 100% new raw material with no recycled regrind in the seal layer
- Biodegradable film available on request for buyers with packaging waste targets
How It Is Made
Film blowing from virgin PE resin
Chamber and channel sealing to form small bubble or small tube pattern
Roll winding to 300 m with length verification
Seal and inflation test before carton packing
How It Is Checked
Incoming resin checked as 100% pure virgin material before extrusion
Seal strength sampled during the sealing run so weak chambers are caught on the line
Sample rolls inflated and held to confirm the cushions do not go soft
Roll length and web width verified at winding
Cartons checked at container loading against the packing list
Customisation Options
- Web width and roll length to your carton programme
- Chamber format selected as air pillow, bubble, quilt or small tube
- Printed film with your logo on the roll
- Biodegradable film grade on request
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Loose fill chips | Cushions stay where the packer places them and do not migrate to the top of the carton in transit |
|---|---|
| Traditional bubble wrap on the roll | Ships flat and is inflated on site so it needs a fraction of the storage space for the same protected volume |
| Paper void fill | Lighter per carton, though paper is the better answer where the buyer needs a plastic-free pack |
| Cut foam inserts | No tooling and no SKU-specific inserts, at the cost of a less precise fit for very heavy items |
How to Use It
Load the roll onto the air cushion machine and thread the film past the sealing bar
Run a short length first and check the seals hold before packing production
Tear the inflated cushion to size and place it around the product in the carton
Store unused rolls flat and away from direct heat
HDPE Air Bubble Film Air Quilt Film Roll for Protective Packaging in Detail
Photographs of the actual product as supplied, not renders.
HDPE Air Bubble Film Air Quilt Film Roll for Protective Packaging Questions
What is the minimum order quantity for air quilt film
Order quantity depends on width and film grade. Send us the widths and monthly volume you need on WhatsApp and we will confirm the minimum for that specification.
Which machine do I need to inflate this film
Any air cushion machine matched to the film width. AWPACK-004 handles film up to 600 mm at 10 m per minute, and AWPACK-005 handles film up to 800 mm at 28 m per minute.
How long do the inflated cushions hold their air
Cushions made from this film hold pressure for three to six months, which covers ocean transit and warehouse dwell before final delivery.
Can you print our logo on the film
Yes. We print on our own film printing line, so logo film can run in the same order as plain film. Send artwork and the width you need.
Is a biodegradable version available
Yes, we supply a biodegradable air cushion film in the same roll formats for buyers with packaging waste targets.
Other Air Cushion Film Items
Same production line, different format. Compare before you settle the specification.
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The Advantages of Air Cushion Film
Why merchants shipping glass and ceramics moved from loose fill and cut foam to inflatable cushioning, and what the material actually does in the carton.
Read the GuideThe Main Types of Air Cushion Film
Air pillow, air bubble film, air quilt and small tube compared, with the roll sizes, thickness and carton weights for each format.
Read the GuideThe Wide Range of Application of Air Cushion Film
Where inflatable cushioning is used beyond parcel void fill, and the physical properties that make it work across so many product categories.
Read the GuideQuote HDPE Air Bubble Film Air Quilt Film Roll for Protective Packaging for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.