4 Row Air Cushion Bag Film Rolls
4 row air cushion bag film is a continuous roll of small, pre-sealed air chambers that inflate on demand at the packing bench. Each roll forms multiple rows of small airbags, providing consistent shock absorption across the package void. The film is extruded from 100% new raw material, ensuring strong seals that hold pressure during long-distance shipping. A single 300 m roll replaces bulky pre-formed void fill and can be torn by hand to match the exact space needed.
- One 300 m roll replaces multiple pallets of pre-formed void fill, freeing up warehouse space
- Pre-sealed chambers mean a puncture only affects one row, not the entire roll
- Film made from 100% new raw material ensures clean seals and long-term air retention
- Inflated cushions are formed on site, so fill matches the actual void size and reduces over-packaging
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- One 300 m roll replaces multiple pallets of pre-formed void fill, freeing up warehouse space
- Pre-sealed chambers mean a puncture only affects one row, not the entire roll
- Film made from 100% new raw material ensures clean seals and long-term air retention
- Inflated cushions are formed on site, so fill matches the actual void size and reduces over-packaging
- Lighter weight than rigid foam or paper void fill, reducing dimensional freight costs
- Available in multiple sizes to fit small parcels and large export cartons
Where It Is Used
- Filling irregular voids around electronics and circuit boards in export cartons
- Protecting glassware, ceramics, and art ware during long-haul ocean freight
- Cushioning handbags, luggage, and cosmetics in e-commerce fulfilment operations
- Securing precision instruments and medical devices in sealed shipping containers
- Padding household appliances and hardware products in mixed SKU shipments
Who It Is For
- E-commerce fulfilment centres packing mixed SKUs into standard cartons
- Third-party logistics warehouses needing void fill without dedicated storage
- Exporters shipping fragile goods in FCL and LCL containers
- Contract packers replacing hand-cut foam and loose fill on manual lines
Problems It Solves
- Pre-formed void fill occupies warehouse space that could hold saleable stock
- Loose fill migrates in transit and leaves products exposed on arrival
- Hand-cut foam and crumpled paper slow packing lines and create inconsistent protection
- Over-filled cartons trigger dimensional weight charges on courier and air freight
- Inconsistent cushion size leads to under-protection or over-packaging
Technical Features
- Continuous roll of 4 rows of small air chambers sealed in a pre-patterned film
- 20 um film gauge balances puncture resistance with material cost per cushion
- Each roll is 300 m long, covering a full packing shift without changeover
- Four chamber rows provide uniform cushioning across the package surface
- Chambers can be torn by hand to match the exact void length required
- Rolls are available in 400 mm width with varying chamber heights: 140 mm, 250 mm, 320 mm
Published Data for 4 Row Air Cushion Bag Film Rolls
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | 4 row air cushion bag film roll |
|---|---|
| Material | 100% new raw material PE film |
| Film Thickness | 20 um |
| Roll Length | 300 m per roll |
| Sizes | 400*140 mm, 400*250 mm, 400*320 mm |
| Roll Weight | 4.9 kg per roll |
| Packing | 2 rolls per carton |
| Web Width | 400 mm |
| Chamber Rows | 4 rows |
Materials
- PE film extruded from 100% new raw material with no recycled regrind in the seal layer
- Biodegradable film grade available on request for buyers with packaging waste targets
How It Is Made
Film blowing from virgin PE resin
Chamber and channel sealing to form 4 rows of small airbags
Roll winding to 300 m with length verification
Seal and inflation test before carton packing
How It Is Checked
Incoming resin checked as 100% pure virgin material before extrusion
Seal strength sampled during the sealing run so weak chambers are caught on the line
Sample rolls inflated and held to confirm cushions do not go soft
Roll length and web width verified at winding
Cartons checked at container loading against the packing list
Customisation Options
- Web width and roll length to match your carton programme
- Chamber format selected as 4-row small tube or small bubble
- Printed film with your logo on the roll
- Biodegradable film grade on request
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Loose fill chips | Cushions stay where placed and do not migrate to the top of the carton during transit |
|---|---|
| Traditional bubble wrap on the roll | Ships flat and inflates on site, using far less storage space than pre-formed bubble wrap |
| Paper void fill | Lighter per carton and more durable in humid conditions, though paper is better for plastic-free packaging |
| Cut foam inserts | No tooling or SKU-specific moulds needed, at the cost of a less precise fit for very heavy or irregular items |
How to Use It
Load the roll onto the air cushion machine and thread the film past the sealing bar
Run a short length first and check the seals hold before starting production
Tear the inflated cushion by hand to fit the exact void size around the product
Store unused rolls flat and away from direct heat to prevent film deformation
4 Row Air Cushion Bag Film Rolls in Detail
Photographs of the actual product as supplied, not renders.
4 Row Air Cushion Bag Film Rolls Questions
What is the minimum order quantity for 4 row air cushion film
Order quantity depends on width and film grade. Send us the widths and monthly volume you need on WhatsApp and we will confirm the minimum for that specification.
How long do the inflated cushions hold their air
Cushions made from this film hold pressure for three to six months, which covers ocean transit and warehouse dwell before final delivery.
Can you print our logo on the film
Yes. We print on our own film printing line, so logo film can run in the same order as plain film. Send artwork and the width you need.
Is a biodegradable version available
Yes, we supply a biodegradable air cushion film in the same roll formats for buyers with packaging waste targets.
Other Air Cushion Film Items
Same production line, different format. Compare before you settle the specification.
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The Advantages of Air Cushion Film
Why merchants shipping glass and ceramics moved from loose fill and cut foam to inflatable cushioning, and what the material actually does in the carton.
Read the GuideThe Main Types of Air Cushion Film
Air pillow, air bubble film, air quilt and small tube compared, with the roll sizes, thickness and carton weights for each format.
Read the GuideThe Wide Range of Application of Air Cushion Film
Where inflatable cushioning is used beyond parcel void fill, and the physical properties that make it work across so many product categories.
Read the GuideQuote 4 Row Air Cushion Bag Film Rolls for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.