400x320mmx300m Air Cushion Air Quilt Film for Box Buffer
Air quilt film is a continuous roll of small bubble or small tube chambers sealed in a PE film. It is inflated on demand at the packing bench using an air cushion machine, forming a cushion that conforms to the void space around a product. The film is made from 100% new raw material, so seals hold pressure during long transit without going soft. One 300 m roll replaces pre-formed void fill that occupies warehouse space and migrates in transit.
- One 300 m roll inflates on demand so void fill no longer takes up pallet space in your warehouse
- Small chambers can be torn by hand to match the exact void size, reducing over-pack and material waste
- Film made from 100% new raw material ensures clean seals and pressure retention through long transit
- Cushions are formed at the bench so fill is matched to the actual void, not oversized
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- One 300 m roll inflates on demand so void fill no longer takes up pallet space in your warehouse
- Small chambers can be torn by hand to match the exact void size, reducing over-pack and material waste
- Film made from 100% new raw material ensures clean seals and pressure retention through long transit
- Cushions are formed at the bench so fill is matched to the actual void, not oversized
- Lower packed weight than moulded or paper void fill cuts volumetric freight on air and courier shipments
- Available in 400 mm web width with multiple chamber sizes to fit small to medium cartons
Where It Is Used
- Filling the void around electronics and circuit boards before courier shipment
- Protecting glass containers and ceramic items in export cartons
- Cushioning books, medicine, and cosmetics in e-commerce fulfilment
- Blocking and bracing handbags and luggage in shipping cartons
- Padding precision instruments and household electrical appliances during transit
- Protecting hardware products and furniture components in FCL and LCL shipments
Who It Is For
- E-commerce fulfilment centres packing mixed SKUs into standard carton sizes
- Third-party logistics warehouses that need void fill without dedicating floor space to it
- Exporters shipping fragile goods in FCL and LCL containers
- Contract packers replacing loose fill and cut foam on manual packing lines
- Manufacturers of electronics, ceramics, and precision instruments who ship long distance
Problems It Solves
- Pre-formed void fill eats warehouse space that could hold saleable stock
- Loose fill migrates in transit and leaves the product unprotected on arrival
- Hand-cut foam and crumpled paper slow the packing bench and vary between packers
- Over-filled cartons attract dimensional weight charges on courier and air freight
- Inconsistent cushioning from loose fill leads to product damage on arrival
Technical Features
- Continuous roll of small bubble or small tube chambers sealed in PE film
- 20 um film gauge balances puncture resistance against material cost per cushion
- 300 m roll length so a single roll change covers a full packing shift
- 400 mm web width with chamber sizes of 400*320 mm, 400*250 mm, and 400*140 mm
- Rolls ship two per carton at 4.9 kg each, depending on width and chamber size
Published Data for 400x320mmx300m Air Cushion Air Quilt Film for Box Buffer
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | Air quilt film roll |
|---|---|
| Material | 100% new raw material PE film |
| Film Thickness | 20 um |
| Roll Length | 300 m per roll |
| Sizes | 400*320 mm, 400*250 mm, 400*140 mm |
| Roll Weight | 4.9 kg per roll |
| Packing | 2 rolls per carton |
Materials
- PE film extruded from 100% new raw material with no recycled regrind in the seal layer
- Biodegradable film available for buyers with packaging waste targets
How It Is Made
Film blowing from virgin PE resin
Chamber and channel sealing to form the small bubble or small tube pattern
Roll winding to 300 m and length verification
Seal and inflation test before carton packing
How It Is Checked
Incoming resin checked as 100% pure virgin material before extrusion
Seal strength sampled during the sealing run so weak chambers are caught on the line
Sample rolls inflated and held to confirm the cushions do not go soft
Roll length and web width verified at winding
Cartons checked at container loading against the packing list
Customisation Options
- Web width and roll length to your carton programme
- Chamber format selected as air pillow, bubble, quilt, or small tube
- Printed film with your logo on the roll
- Biodegradable film grade on request
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Loose fill chips | Cushions stay where the packer puts them and do not migrate to the top of the carton in transit |
|---|---|
| Traditional bubble wrap on the roll | Ships flat and is inflated on site so it needs a fraction of the storage space for the same protected volume |
| Paper void fill | Lighter per carton, though paper is the better answer where the buyer needs a plastic-free pack |
| Cut foam inserts | No tooling and no SKU-specific inserts, at the cost of a less precise fit for very heavy items |
How to Use It
Load the roll onto the air cushion machine and thread the film past the sealing bar
Run a short length first and check the seals hold before packing production
Tear the cushion by hand to the needed length and place it around the product
Store unused rolls flat and away from direct heat
400x320mmx300m Air Cushion Air Quilt Film for Box Buffer in Detail
Photographs of the actual product as supplied, not renders.
400x320mmx300m Air Cushion Air Quilt Film for Box Buffer Questions
What is the minimum order quantity for air quilt film
Order quantity depends on width and film grade. Send us the widths and monthly volume you need on WhatsApp and we will confirm the minimum for that specification.
How long do the inflated cushions hold their air
Cushions made from this film hold pressure for three to six months, which covers ocean transit and warehouse dwell before final delivery.
Can you print our logo on the film
Yes. We print on our own film printing line, so logo film can run in the same order as plain film. Send artwork and the width you need.
Is a biodegradable version available
Yes, we supply a biodegradable air cushion film in the same roll formats for buyers with packaging waste targets.
Other Air Cushion Film Items
Same production line, different format. Compare before you settle the specification.
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The Advantages of Air Cushion Film
Why merchants shipping glass and ceramics moved from loose fill and cut foam to inflatable cushioning, and what the material actually does in the carton.
Read the GuideThe Main Types of Air Cushion Film
Air pillow, air bubble film, air quilt and small tube compared, with the roll sizes, thickness and carton weights for each format.
Read the GuideThe Wide Range of Application of Air Cushion Film
Where inflatable cushioning is used beyond parcel void fill, and the physical properties that make it work across so many product categories.
Read the GuideQuote 400x320mmx300m Air Cushion Air Quilt Film for Box Buffer for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.