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Slotted connector pin with a milled window and a chamfered nose
Shafts Bushings And Connectors

Slotted Connector Pin

A connector pin with a milled window through the body and a nose shaped to find its hole on the way in

Product Overview

A Pin That Locates Itself And Latches

Two features do the work: the tapered nose, which pulls the pin into a hole that is not quite aligned, and the milled window, which gives a latch, a spring clip or a cross pin something to engage. Both are cut from the turned datum so the window is square to the axis.

Connector pins of this shape appear on quick-release linkages and on modules that have to be pulled for service without tools.

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Slotted connector pin with a milled window and a chamfered nose
Key Benefits

What The Geometry Does In Assembly

Self-Locating Nose

The chamfer corrects small misalignment instead of the operator having to.

Window On Axis

The latch feature is milled from the turned datum, so the clip engages squarely.

Tool-Free Service

The design lets a module be removed by hand rather than unbolted.

Application Scenarios

  • Quick-release linkage joints
  • Service-access modules on production machines
  • Removable guards and covers
  • Interchangeable tooling attachments

Who It Is For

  • Designers of quick-release mechanisms
  • Service engineers who remove modules regularly
  • Machine builders reducing the tools needed at changeover
  • Buyers replacing an assembled pin and clip
Problems It Solves

Assembly Problems This Pin Removes

  • Pins that jam because the holes are slightly out of line
  • Latch windows milled off axis so the clip binds
  • Clips that fall out because the window edge is sharp
  • Changeovers that need a tool for a joint that should be hand-released

Chamfer Angle

The nose taper is a drawing dimension, chosen for the misalignment you expect.

Milled From Datum

Window position and squareness come from the turning setup.

Rounded Edges

Window edges are broken so the clip is not cut by them.

Technical Features

  • Tapered or chamfered nose for self-location
  • Milled window through or into the body
  • Turned body diameters to the drawing fit
  • Relief groove where a clip has to sit
  • All edges broken for hand handling

Specifications

Part TypeSlotted connector or latch pin
Typical MaterialStainless steel or free-cutting steel
Primary ProcessesCNC turning with driven-tool milling
NoseChamfered or tapered to drawing
WindowMilled from the turned datum
ToleranceTo customer drawing, confirmed at quotation
FinishAs machined, passivated or plated
Sample Lead TimeWithin 30 days of drawing approval

Nose angle, window and body fit all come from your drawing and the mating hole data you provide.

Materials We Run

  • SUS304 stainless for handled parts that must not rust
  • SUS316L where cleaning chemicals are present
  • Free-cutting steel, plated, for enclosed mechanisms
  • Case-hardening steel where the window edge takes repeated impact

Manufacturing Process

Turn The Body

Diameters, groove and nose taper are cut from bar.

Mill The Window

Driven tooling opens the window from the turned datum.

Deburr

Window edges and the nose are hand-finished so the pin is safe to handle.

Finish

Passivation or plating is applied where the drawing calls for it.

Quality Control

  • Body diameters measured against the mating bore requirement
  • Window position and width checked on a profile projector
  • Nose angle verified on first article
  • Handling check for sharp edges on every lot
  • ISO 9001 quality system since 2009

Customization Options

  • Body diameter and length
  • Nose angle and tip form
  • Window size, depth and position
  • Groove for a retaining clip
  • Handle, ring or knob at the head end
Comparison

Machined Pin Against Standard Hardware

Standard clevis pin and split pinOne part instead of two, with a latch window placed where your mechanism needs it.
Ball-lock quick release pinSimpler and cheaper, though it needs a separate clip rather than releasing by button.
Threaded fastenerRemovable by hand in seconds, where a bolt needs a tool and a torque figure.
Use Guide

Designing The Pin Into Your Mechanism

Estimate The Misalignment

How far out the holes can be decides the nose taper.

Choose The Retention

Clip, cross pin or lever changes the window shape.

Set The Body Fit

A sliding fit in the mating bore keeps it removable by hand.

Consider The Finish

Handled parts benefit from stainless rather than plating that wears.

FAQ

Slotted Connector Pin — FAQ

How big should the nose chamfer be?

It should cover the worst misalignment your assembly can present. Tell us the hole tolerances and the stack-up and we will suggest an angle and a length.

Can the window be blind rather than through?

Yes. A blind pocket is milled the same way and is often preferred where the pin must not weaken in bending. Show the depth on the drawing.

Which material for a pin that is handled every day?

Stainless, because plating on a handled part wears through at the grip points and then rusts. SUS304 is normally enough.

Do you supply the retaining clip?

Standard clips can be bought locally and shipped with the pins as a separate quoted line, or we can machine a custom retainer if the drawing shows one.

Can you harden just the window edge?

Localised hardening is possible through a subcontractor, but on a part this size through-hardening or a case-hardening steel is usually simpler. We will advise once we see the duty.

Send The Pin And The Mating Hole Data

Tell us the bore, the expected misalignment and how the pin is retained. We reply with a nose and window proposal, plus price and lead time.