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Syringe Filter Pore Size and Diameter Guide

Syringe Filter Pore Size and Diameter Guide

A membrane that reacts with the solvent will degrade, shed extractables, or collapse, leading to baseline noise in HPLC or GC runs. Choose the membrane based on solvent compatibility first. Aqueous sa

Start With The Sample Chemistry Before Pore Size

A membrane that reacts with the solvent will degrade, shed extractables, or collapse, leading to baseline noise in HPLC or GC runs. Choose the membrane based on solvent compatibility first. Aqueous samples need hydrophilic membranes like PES, CA, or RC. Organic solvents require hydrophobic membranes such as PTFE or PVDF. Mixtures need membranes like RC or PTFE/L that tolerate both.

Pore Size Matches The Particulate Risk

0.45 micron is standard for removing particulates from HPLC and GC mobile phases. Use 0.22 micron for sterile filtration or when protecting UHPLC columns with sub-two-micron packings. Coarser pores like 1.0, 3.0, or 5.0 micron are for pre-filtration of heavily loaded samples to extend the life of finer filters.

Reusable Filter Holder
Reusable Filter Holder — see specifications

Diameter Determines Filtration Capacity

A 13 mm filter offers 0.92 cm² of filtration area and is suitable for small volumes. A 25 mm filter provides 2.98 cm² and handles larger samples or higher particulate loads. A 30 mm filter offers 4.9 cm² and is used for high-volume or high-load applications. If a filter blocks mid-sample, increase diameter or add a pre-filter stage.

Housing Material Affects Extractables And Durability

PP housings are used in standard syringe filters and are suitable for most aqueous and organic solvents. PC housings are used in high-volume or high-pressure applications. Stainless steel housings (304L/316L) are used in industrial or high-purity applications where chemical resistance and reusability are required.

Sealing Technology Prevents Bypass Flow

All syringe filters use injection moulding for sealing, which ensures a consistent, leak-free seal. Solvent bonding is not used. This method maintains structural integrity under pressure and prevents unfiltered sample from bypassing the membrane.

Pressure Rating Limits The Maximum Operating Load

The maximum operating pressure is 6 bar at 23°C. Exceeding this rating risks bursting the housing or forcing unfiltered sample past the seal. This is especially critical when filtering viscous or particulate-laden samples under high pressure.

Reusable Holders Reduce Long-Term Cost

Reusable filter holders are available in plastic (PP) and stainless steel (304L/316L). They accept flat membrane discs and are suitable for repetitive high-volume work. They reduce consumable cost but require cleaning between samples and carry a risk of carry-over.

Related Products

Products Covered In This Guide

FAQ

Frequently Asked Questions

What is the maximum pressure rating for these syringe filters?

6 bar at 23°C. The rating is maintained by injection moulding of the housing, not solvent bonding.

Which membrane is best for aqueous and organic solvent mixtures?

RC or PTFE/L. Both are compatible with mixed solvents and have low extractable levels.

Can I use a 13 mm filter for a 100 ml sample?

No. A 13 mm filter has a holdup volume of 10 µl and a filtration area of 0.92 cm². For 100 ml, use a 25 mm or 30 mm filter to avoid frequent blockage.

What is the difference between hydrophobic and hydrophilic PTFE?

Hydrophobic PTFE requires pre-wetting with a water-miscible solvent before aqueous samples will pass. Hydrophilic PTFE does not require pre-wetting.

Are these filters compatible with HPLC and GC systems?

Yes. The Allfil™ series is designed for chromatography sample preparation with low dissolution and ultra-low retention. They are suitable for HPLC and GC mobile phase filtration.

Can I get these filters with my own brand name?

Yes. The OEM division offers OEM contract manufacturing, membrane die-cut and packing, and private-label printing and packing.

What sizes are available for reusable filter holders?

Available in 13 mm, 25 mm, 50 mm, 150 mm, and 300 mm diameters. Both single and double-layer options are available for industrial use.

Still Choosing

Send the sample, solvent and volume and we will specify the part.