Copper foil coil for transformer foil winding
Wide copper foil coil showing the cut edgeCopper foil roll mounted upright on the factory floorStack of copper foil coils prepared for a transformer orderClose view of copper foil layers in a wound coil
Copper Foil and Strip

Copper Foil for Transformer

Copper foil for transformer foil windings, produced in C1100 alloy from 0.2-3.0 mm thick and 50-1350 mm wide, with an inner diameter of 300/400/500 mm or a size you specify. The base material is oxygen-free electrolytic copper with oxygen content below 0.02% and purity of 99.95% or higher, giving copper content of at least 99%, conductivity of at least 99 %IACS and tensile strength above 193 MPa. The range is made to comply with international standards including American, European, German and Japanese practice, which matters when the finished transformer is sold across several markets from one production line.

Specifications are configured per project. Send your drawing, capacity or duty requirement and the build will be confirmed in writing with the quotation.
Why It Works

Key Benefits

Foil width matched to the coil height removes the need to stack parallel conductors and keeps the winding window filled

Edge condition suits foil winding machines so the layer does not crack or curl as it is drawn onto the mandrel

Conductivity of at least 99 %IACS holds the load loss figure quoted in your transformer guarantee

One alloy specification covers American European German and Japanese standard work so a single stock item serves several export markets

Coil inner diameter supplied to your machine mandrel size instead of a fixed reel

Problems

Problems It Solves

Foil cut to the wrong height leaves an unfilled winding window and wastes core space

Poor edge quality tears during winding and stops the line mid coil

Variable copper purity makes weld quality at the foil termination unpredictable

A single national standard on the mill certificate blocks shipment into other markets

Fixed reel sizes need adapters before they can be loaded on the winding machine

Buyers

Who It Is For

Where It Is Used

Application Scenarios

Build

Technical Features

Specifications

Copper Foil for Transformer Specifications

Specifications
AlloyC1100
Thickness0.2-3.0 mm
Width50-1350 mm
Inner Diameter300/400/500 mm or customised
Copper Contentat least 99%
Conductivityat least 99 %IACS
Tensile Strengthabove 193 MPa
Oxygen Contentless than 0.02%
Purity99.95% or higher

Figures shown are taken from the supplying factory documentation. Anything not listed here is confirmed in writing before order.

Materials

Materials

Process

Manufacturing Process

QC

Quality Control

Customisation

Customization Options

Comparison

How It Compares

Round wire winding

A single foil layer replaces many wire turns and shortens winding time per coil

Aluminium foil

Copper foil carries higher current per unit of cross section and welds more predictably at the termination

Narrow copper strip

Full height foil fills the winding window in one pass instead of several stacked conductors

Before You Order

Use Guide

Photos

Product Gallery

Also Consider

Related Products

Knowledge

Related Guides

FAQ

Copper Foil for Transformer FAQ

How wide can the copper foil be cut

From 50 up to 1350 mm, cut to the winding window height of your coil.

What is the thickness range

0.2 to 3.0 mm in C1100 alloy, selected against the turns and current of the winding.

What copper purity is used

Oxygen-free electrolytic copper with oxygen content under 0.02% and purity of 99.95% or higher, giving copper content of at least 99%.

Which standards does the foil follow

The range is made to comply with international standards, including American, European, German and Japanese practice. Name the one you need and the certificate will reference it.

Can you supply a non standard inner diameter

Yes. 300, 400 and 500 mm are standard and other inner diameters are made to order for your winding machine.

What lead time applies

Lead time depends on thickness width and coil quantity and is confirmed in writing with the quotation.

Get a Quote on Copper Foil for Transformer

Send the drawing, capacity or duty cycle you need and we will come back with the factory match, the build detail and the commercial terms.

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