Overhead Crane for a Paper Mill Production Hall
Case Study

Overhead Crane for a Paper Mill Production Hall

A paper producer operating a mill where the production hall runs continuously and lifting is needed for both the process itself and the maintenance that keeps it running.

Challenge

Project Challenge

The papermaking industry is a harsh one to place equipment in, and the mill had found that lifting gear specified without regard to those conditions did not last. What the mill needed was equipment sized properly for the loads it actually handles, from a supplier who would still be reachable once the machine was installed.

Pain Points

Customer Pain Points

Mill conditions shorten the life of equipment that was specified for a general workshop

Lifting is needed both in production and for maintenance which pulls the specification two ways

Downtime in a continuous mill is expensive from the first minute

Solution

Our Solution

An overhead crane was supplied for the mill within the paper mill crane class, which is configured as overhead or gantry equipment with capacity up to twenty tonnes. The rating was set from the heaviest item the hall genuinely handles rather than from an optimistic allowance, and the structure and protective treatment were specified for mill conditions so the machine would not need replacing early.

Process

Manufacturing Process

Supply Chain

Supply Chain Coordination

The crane was placed with a factory that builds mill class lifting as normal work, so the mill was not the first paper producer the shop had built for. Girders, the trolley hoist and the control equipment were crated against a master packing list issued before the consignment left.

QC

Quality Control

The factory certification was verified and a pre production inspection was made before fabrication started. Our team observed the girder welding and the coating application during the build and confirmed the function test at the end, so the mill received an observed result rather than a document alone.

Result

Final Result

The mill has overhead lifting sized to its own hall and specified for its own atmosphere, serving both production movements and maintenance work in a sector known for being hard on equipment.

Benefit

Customer Benefit

The mill replaced a recurring equipment problem with a machine chosen for the conditions, and retained a single contact who can supply parts against the original drawings when the time comes.

Products

Products Used

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