Layflat Hose Manufacturer · Taizhou Jason New Material Co., Ltd. [email protected] WhatsApp +86-15052334345
1 inch layflat air hose supplied to an American customer

Construction and Civil Engineering · 2024-09-24

3000 m of 1 Inch Layflat Air Hose Shipped to America

An order of 3000 m of 1 inch layflat air hose.

Client Background

Who the Customer Was

An American buyer who found Jason through the website and enquired about lightweight air hose.

The Challenge

The customer was using conventional round air hose, which was heavy and awkward to roll. The replacement had to be lighter and easier to handle without giving up pressure margin on the compressor.

Customer Pain Points

  • Conventional air hose too heavy for the crews using it
  • Round hose difficult to roll and store
  • Pressure margin had to stay comfortably above the compressor output
  • No willingness to order volume before testing

Our Solution

What We Supplied

Layflat air hose in 1 inch, with a working pressure of 22.5 bar. For compressed air the minimum safety ratio is 1 to 4, and this working pressure far exceeded the customer compressor output. Layflat air hose weighs three times less than rigid air hose, is extremely flexible, has a high burst pressure, carries surface ribs for abrasion resistance, is easy to deploy and store, and uses NBR and PVC material that resists UV and ozone.

Manufacturing Process

  • Nitrile rubber cover and liner over high tenacity synthetic yarn
  • Surface ribs formed for abrasion resistance
  • Produced at 22.5 bar working pressure
  • Sample assembled with coupling for customer testing

Supply Chain Coordination

A sample with coupling was sent first. The order followed after the customer tested it.

Quality Control

The customer tested the sample and confirmed it before placing the production order.

Customer Benefit

Crews handle a hose that weighs three times less than what they used before, with pressure margin well above their compressor, and advice and support continue after the sale.

Photograph

The Order as It Shipped

Related Products

Products Used in This Order

Yellow nitrile rubber layflat air hose

NBR Layflat Hose

Layflat Air Hose

The layflat air hose is a nitrile rubber compressed air hose whose flat profile is the whole point: it stores and installs where a round hose will not go, which makes it practical in confined spaces and on crowded job sites.

View specifications
Layflat air hose plus with double jacket reinforcement

NBR Layflat Hose

Layflat Air Hose Plus

The layflat air hose plus is the higher pressure version of our compressed air hose, built with a double jacket of high tenacity synthetic yarn under a nitrile rubber cover and liner so it can operate at the highest working pressures in the range.

View specifications

Have a Similar Requirement

Tell us the volume, the size and the date you need it on site. We will confirm whether we can hold that schedule before you commit.