Mon to Sat 8:00 to 17:30 GMT+8Established 2001 in Dongguan China
Overmoulding And Sealed Cable Assemblies
Solution

Overmoulding And Sealed Cable Assemblies

Each year our cable overmoulding solutions support industrial waterproofing projects for over 30 clients. Overmoulding replaces the taped breakout and the assembled hood, which are the two places water and vibration usually get in.

Stage By Stage

What Happens At Each Step And What Usually Goes Wrong

01

Environment Review

Sealing requirements differ between splash, wash down and immersion

Tell us where the assembly is mounted and what it is exposed to. The ingress protection rating test we run evaluates the dust and water sealing performance of harness connectors.

02

Connector Selection

Not every connector body can be overmoulded successfully

We review your connector set for overmould compatibility and propose sealed circular options such as GX16 and M12 where a rectangular housing will not seal.

03

Tooling And Sample

Overmould tooling defines the finished shape and strain relief

We have a professional engineering team for custom design and manufacture of moulds, so the tool is made to your breakout geometry.

04

Verification

A sealed assembly has to be proven, not assumed

Continuity, terminal retention strength and ingress protection tests are run before the build is signed off.

05

Production

Sealed assemblies fail when the process drifts

Production follows the approved sample, with the same tooling and the same process parameters on every repeat order.

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Overmoulding And Sealed Cable Assemblies Questions

How do we start a project with you?

Send a drawing, a circuit table or a physical sample with your annual quantity to [email protected] or over WhatsApp. We come back with the circuit list we read from it and the quotation.

How long does the first sample take?

Sample orders ship within 3 days of confirmation, and bulk production lead time is typically 7 to 12 days.

Ready To Start

Send the drawing, the sample or the reference number with your annual quantity, and we come back with the circuit list we read from it.