
Three cable constructions that cover most harness work, and how to tell which one your application needs.
UL2464 is the jacketed multi core construction we use on sealed circular assemblies, control looms and OBD diagnostic harnesses. The outer jacket protects the cores where the cable is handled, routed through panels or plugged repeatedly.
UL2514 appears on high circuit count control cables, such as 36 circuit JAE assemblies at 24AWG. When the circuit count is high and the current per circuit is low, this construction keeps the bundle manageable inside a cabinet.
UL1007 single conductors are used on 3.96mm pitch assemblies in the Molex KK 396 and JST XH families, carrying 22AWG to 18AWG at 300V. Wide pitch housings exist precisely so heavier conductors can be terminated, and the cable choice has to match.
Conductor gauge should come from the current per circuit and the acceptable voltage drop over the finished length. On a long DC run, such as a 6m solar extension, the gauge decision dominates everything else, which is why those builds use 10AWG rather than the 16AWG that fits the connector.
If you send the current per circuit and the finished length, we select the gauge and confirm it on the sample. Specifying a gauge copied from an older drawing is the most common reason a harness runs hot in service.
Communication Wiring Harness
GX16 M12 6 Pin Waterproof Connector Cable AssemblyIP-rated 6-pin circular power and signal assembly built on GX16 M12 DJ7041-1.5-21 connectors
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Process Equipment Wiring Harness
Microfit 3.0mm MX3.0 22 Pin Male Harness Wire22-circuit Microfit 3.0mm harness for robots, storage systems and medical electronics
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Process Equipment Wiring Harness
Molex KK 396 and JST XH 3.96mm Pitch Cable Assembly2, 3 and 4 pin VH3.96 housing assemblies for electronics power and control
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Process Equipment Wiring Harness
JAE 36 Pin Industrial Control Cable With PVC Insulation36-circuit JAE control cable for internal communication in new energy equipment
View SpecificationsSend the noise requirement and we quote a shielded build on the sample run.
It depends on the build. UL2464 and UL2514 cover most control and equipment work, with UL1007 on 3.96mm pitch power assemblies.
We will tell you what we would change and why, before you commit to a sample run.