Full Cone Nozzle
Full Cone Spray Nozzle
A full cone nozzle delivers a solid, round spray pattern that covers a circular target area evenly, which is essential when cooling hot materials, scrubbing flue gases, or suppressing dust in bulk material handling. This CNSS full cone range provides uniform distribution of medium to large droplets across 60° to 120° spray angles, making it suitable for applications where consistent coverage over a round footprint is required. The design uses large flow passages and a vane system to maintain stable spray distribution under moderate pressure.
| Spray Pattern | Full Cone. Wide angle, Square pattern available |
|---|---|
| Spray Angles | 60° – 120° standard |
| Flow Rates | 0.74 to 192 L/min at 3bar |
| Standard Materials | Brass, 303SS, 316SS, PVC, PP, PVDF and PTFE |
Dimensions and materials outside this table are confirmed against your duty sheet before quotation.
Key Benefits
What This Nozzle Gives You
- Solid cone pattern ensures even coverage over a circular target area
- Wide spray angles from 60° to 120° allow flexibility in standoff distance and target size
- Uniform distribution of medium to large droplets reduces splashing and improves wetting
- Large flow passages resist clogging in dirty or particulate-laden water
- Available in multiple materials to match chemical and thermal duty
- Small volume orders accepted for trial installations and maintenance spares
Application Scenarios
Where It Is Installed
- Cooling of coke or primary metals in a rotary drum or conveyor system
- Flue gas scrubbing where a consistent droplet curtain must capture fly ash and particulates
- Dust suppression in coal, limestone, sand, or gravel processing lines
- Washing and rinsing of bulk materials in a rotating drum or chute
- Fire suppression systems requiring rapid, even coverage over a defined area
Who It Is For
Buyers Who Specify It
- Maintenance teams replacing nozzles in flue gas scrubbers or cooling systems
- Plant engineers specifying nozzles for dust control in material handling
- OEM builders integrating nozzles into washing or cooling equipment
- Facility managers sourcing replacement nozzles for fire suppression systems
- Process engineers evaluating spray patterns for foam breaking or deaeration
Problems It Solves
What It Fixes on the Line
- Uneven coverage that leaves dry spots in a circular target area
- Clogging in narrow orifices when spraying water with suspended solids
- Inconsistent droplet size that reduces scrubbing or cooling efficiency
- Poor wetting due to a spray pattern that does not match the target geometry
- Frequent nozzle failure in high particulate or chemically aggressive environments
Technical Features
How It Is Built
- Solid cone spray pattern with a round impact area for full coverage
- Vane design with large flow passages to reduce clogging risk
- Wide angle range from 60° to 120° standard, suitable for varying standoff distances
- One-piece construction with no internal parts to loosen or wear
- Male threaded connection allows direct fitting to standard pipe fittings
- Engraved model number for traceability and identification in the field
Published Data
Capacity Tables From the Manufacturer Data Sheet
| Model No | BGG/BG |
|---|---|
| Trademark | CNSS |
| Price/Payment | T/T 100% in advance |
| Standard | Can be customized |
| Productivity | 50000 Piece/Pieces |
Materials
Body Materials and Where Each One Suits
- Brass for general water service at moderate temperature and pressure
- 303 stainless steel for general washing and rinsing duty
- 316 stainless steel where chlorides or chemical scrubbing liquor are present
- PVC PP PVDF and PTFE for acid, alkali, or solvent service
Manufacturing Process
How the Part Is Made
- Material selection based on the customer's process duty
- Machining of the body and internal vane system
- Inspection of orifice and vane alignment
- Testing of spray pattern and flow rate at 3 bar
- Packaging and labeling
- Transportation with protection against impact and moisture
Quality Control
What Is Checked Before It Ships
- Raw material is restricted to selected brass, 303 stainless steel, 304 stainless steel and 316 stainless steel
- Every process from material selection to transportation is controlled
- Every product is tested before it ships
- A 3 month quality guarantee is stated on the product listing
Customization
What Can Be Changed to Suit You
- Standard and non-standard nozzles can be made to customer drawing
- OEM orders accepted including customer marking and packaging
- Small volume orders accepted for trial or replacement use
- Samples can be ready within 10 days
- Trial samples can be sent free of charge
Comparison
How It Compares With the Alternatives
| Flat fan nozzle | A flat fan nozzle covers a linear target, so it suits conveyor belts or moving strips, while a full cone is better for round or circular targets like drums, ducts, or cooling towers |
|---|---|
| Hollow cone nozzle | A hollow cone produces finer droplets in a ring pattern, which is better for gas scrubbing with high surface area, but it does not provide solid coverage over a circular area like a full cone |
| Spiral nozzle | A spiral nozzle passes solids better due to external vanes, but its conical spray does not offer the same uniform distribution as a full cone for cooling or scrubbing |
| Solid stream nozzle | A solid stream delivers high impact at a distance, but it lacks the even coverage over a circular area that a full cone provides for wetting or scrubbing |
Use Guide
Fitting and Running It
- Confirm the target diameter and standoff distance before selecting a spray angle
- Choose a spray angle between 60° and 120° based on the required coverage width and distance
- Ensure the flow rate at 3 bar matches the available system pressure and pump capacity
- Select the body material based on chemical exposure, temperature, and abrasion risk
- Use a filter when spraying water with suspended solids to prevent clogging
- Inspect the nozzle regularly for wear or blockage, especially in high particulate environments
Questions Buyers Ask
Full Cone Spray Nozzle Questions
What spray angles and flow rates are available?
The full cone nozzle offers standard spray angles from 60° to 120° and flow rates from 0.74 to 192 L/min at 3 bar. Confirm the target size and system pressure, and we will recommend the correct model.
Which body materials are available?
The full cone nozzle is available in brass, 303 stainless steel, 316 stainless steel, PVC, PP, PVDF, and PTFE. Choose based on the chemical and thermal conditions of your process.
Can I get a sample before placing a production order?
Yes. Trial samples can be sent free of charge, and samples can be ready within 10 days.
Do you accept small volume orders and OEM customization?
Yes. Small volume orders are accepted, and standard or non-standard nozzles can be made to your drawing under an OEM order.
What is the quality guarantee period?
A 3 month quality guarantee is stated on the product listing. Send us a photo of the failed nozzle and the service conditions by email for assessment.
What are your payment terms?
The product listing states T/T 100% in advance. Send the model, quantity, and destination port by email, and we will confirm the payment terms for your order.
How is the nozzle tested before shipping?
Every full cone nozzle is tested for spray pattern and flow rate at 3 bar before it leaves the factory.
Ask About Full Cone Spray Nozzle
Send the liquid, the pressure at the nozzle and the thread on your header. Trial samples can be sent free of charge and samples can be ready within 10 days.