AWPACK-005 Fastest Industrial Air Filling Machine
AWPACK-005 is an industrial air filling machine designed for high-volume production of air cushion film. It runs at 28 m/min, inflates film up to 800 mm wide, and delivers consistent, smooth seals with a PLC control system. The machine is built for factories and warehouses that use large quantities of air cushion film and need fast, reliable inflation without manual intervention.
- Runs at 28 m/min, ideal for high-volume packing lines with minimal downtime
- Handles film widths from 200 mm to 800 mm, covering small parcels and large export cartons
- PLC control system ensures stable operation and consistent seal quality
- Smooth, perfect sealing reduces film waste and prevents air leaks
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- Runs at 28 m/min, ideal for high-volume packing lines with minimal downtime
- Handles film widths from 200 mm to 800 mm, covering small parcels and large export cartons
- PLC control system ensures stable operation and consistent seal quality
- Smooth, perfect sealing reduces film waste and prevents air leaks
- Compact size (L50cm x W39cm x H42cm) fits in tight packing areas
- 18 kg weight allows for stable placement without anchoring on flat floors
Where It Is Used
- Inflating air cushion film for large cartons shipped in FCL and LCL containers
- Producing air pillows on demand in a third-party logistics warehouse
- Supporting e-commerce fulfilment centres with high-volume, fast packing
- Running continuous air cushion production in a factory with dedicated packaging lines
- Replacing hand inflation or slow machines in a high-throughput packing environment
Who It Is For
- Factories producing fragile goods like ceramics, electronics, or pharmaceuticals that require consistent void fill
- Third-party logistics warehouses managing high volumes of outbound shipments
- E-commerce fulfilment centres with multiple SKUs and fast turnaround needs
- Exporters loading full container loads who need reliable, scalable packaging
- Manufacturers using air cushion film as part of their standard packing process
Problems It Solves
- Slow or inconsistent inflation from manual or low-speed machines delays packing lines
- Inconsistent seals lead to air leaks and reduced protection during transit
- Lack of automation increases labour cost and variation in cushion quality
- Machine downtime due to poor sealing or unstable operation disrupts production
- Inability to scale up when order volume increases without adding more equipment
Technical Features
- Maximum speed of 28 m/min for high-throughput production
- Compatible with air cushion film widths from 200 mm to 800 mm
- PLC control system for stable, repeatable performance
- AC 220V 50Hz power input for standard industrial supply
- 50.8 mm caliber air inlet for fast inflation and consistent pressure
- Compact footprint (L50cm x W39cm x H42cm) for space-constrained areas
Published Data for AWPACK-005 Fastest Industrial Air Filling Machine
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Model | AWPACK-005 |
|---|---|
| Max Speed | 28 m/min |
| Film Width Range | 200 mm to 800 mm |
| Power Supply | AC 220V 50Hz |
| Caliber | 50.8 mm |
| Control System | PLC |
| Dimensions | L50cm x W39cm x H42cm |
| Weight | 18 kg |
Materials
- Steel frame with industrial-grade components for long-term use
- Sealing bars made from heat-resistant materials to maintain consistent seal quality
- Internal components designed for continuous operation without overheating
How It Is Made
Film fed from the roll into the machine's inlet guide
Width adjusted to match the film using the machine’s guide system
Air inflates the film chambers through the 50.8 mm inlet
Sealing bars heat and press to form the pillow pattern
Inflated cushions exit the machine in a continuous chain
Machine runs continuously under PLC control with no manual intervention
How It Is Checked
Incoming film checked for width and gauge before feeding into the machine
Seal strength tested during initial run to confirm consistent pressure
Inflation speed and chamber formation verified at full operating speed
PLC system monitored for stability and error logging during operation
Final output inspected for seal integrity and uniform inflation before shipment
Customisation Options
- Adjustable width guide to match any film width within 200–800 mm range
- Optional air pressure regulator for different cushion firmness needs
- Custom colour or branding on machine housing on request
- Mounting brackets or feet available for floor or bench installation
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Manual inflation with hand pumps | AWPACK-005 is 28 m/min, eliminating labour cost and inconsistency in cushion size and pressure |
|---|---|
| Slower industrial machines | 28 m/min speed allows higher output per shift, reducing machine count for the same volume |
| Low-cost machines without PLC control | PLC ensures consistent sealing and reduces waste from failed chambers |
| Fixed-width machines | 800 mm maximum width supports larger cartons and reduces need for multiple machines |
How to Use It
Place the machine on a flat, stable surface with access to AC 220V 50Hz power
Load the air cushion film roll onto the feed roller and thread the film through the guide
Adjust the width guide to match the film width (200–800 mm)
Connect the air supply to the 50.8 mm inlet and set pressure to match film requirements
Start the machine and run a short test length to confirm seals and inflation
Monitor the output for consistent chamber formation and seal quality during production
AWPACK-005 Fastest Industrial Air Filling Machine in Detail
Photographs of the actual product as supplied, not renders.
AWPACK-005 Fastest Industrial Air Filling Machine Questions
What is the operating speed of the AWPACK-005
The machine runs at a maximum speed of 28 m/min.
What power supply does the machine require
It uses AC 220V 50Hz power, standard in most industrial settings.
Can I use this machine with different film thicknesses
The machine is designed for standard air cushion film. Film thickness should be compatible with the sealing system. Confirm film specs with us before ordering.
Is the control system programmable
Yes, the machine uses a PLC control system for stable operation and consistent performance.
How much does the machine weigh
The AWPACK-005 weighs 18 kg, which allows for stable placement without anchoring.
Other Air Cushion Machine Items
Same production line, different format. Compare before you settle the specification.
Where This Fits Next
Where This Fits Next
The Advantages of Air Cushion Film
Why merchants shipping glass and ceramics moved from loose fill and cut foam to inflatable cushioning, and what the material actually does in the carton.
Read the GuideThe Main Types of Air Cushion Film
Air pillow, air bubble film, air quilt and small tube compared, with the roll sizes, thickness and carton weights for each format.
Read the GuideYour Best Choice of Air Cushion Machine
How air cushion film is inflated, and how to choose between AWPACK-004 and AWPACK-005 based on your film width and daily volume.
Read the GuideQuote AWPACK-005 Fastest Industrial Air Filling Machine for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.