Sign letters factory since 2007
Knowledge

Choosing letter thickness and depth

Plate thickness on a flat-cut letter, return depth on a built-up one — and why both are visible from the street.

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Flat-cut: thickness is the whole design

Flat-cut letters are cut solid, so the plate thickness is the letter depth. The catalogue lists solid aluminum in 1, 2, 3, 5, 6, 10 and 20mm; solid brass in 1, 3, 5, 8 and 10mm; and solid acrylic in 5, 10, 20 and 30mm.

A rough rule for plate

  • Under 3mm reads as a graphic stuck to the wall — fine indoors, weak outside
  • 5mm to 10mm is the usual choice for exterior flat-cut metal letters
  • 20mm and above reads as a solid object and casts a real shadow
  • On acrylic, go thicker than you would in metal: the edge is part of the effect

Built-up: depth is about light and scale

On a fabricated letter the return depth does two jobs. It sets how much shadow the letter throws, and on an illuminated build it sets how evenly the face lights. Frontlit returns in the catalogue run typically 60mm to 100mm; the slimmer end suits thin and slim fonts. Double-sided flag signs run deeper, 120mm to 160mm.

The slim-font problem

A very thin font in a deep return lights unevenly and looks hollow. Where a slim lit letter is wanted, the resin-faced build goes down to a 25mm minimum depth, which is the slimmest lit option listed.

If you are unsure

Send the artwork with the finished height of the tallest letter and tell us the viewing distance. We will come back with a thickness or depth and the reason for it.

Painted PVC Lettering 01 manufactured by Super Sign, Shenzhen

Pictured: Painted PVC Lettering 01

Need this specified?

Send the artwork and the site details. We will come back with the grade, the thickness or depth, the finish and the fixing method — with the reasons.

Email the factory

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Put this into a quotation

Artwork, finished letter height and the site. That is enough to price the job properly.