Wood Pattern Steel
Wood grain printed PCM steel coil for panels, doors and interior cladding.
- Base Metal Thickness0.2mm to 1.2mm
- Coil Width800mm to 1500mm
- Coil Inner Diameter508mm and 610mm
Brick Pattern Steel
Brick pattern printed PCM steel coil for facade and feature wall panels.
- 0.2mm to 1.2mmBase Metal Thickness
- 800mm to 1500mmCoil Width
- 508mm and 610mmCoil Inner Diameter
- Max. 8 MTCoil Weight
Product Overview
It is special PCM steel, not like common PPGI. Different patterns are available, such as brick pattern, stone pattern, wood pattern and camouflage pattern. All patterns can be custom made. The face is finished on the coating line, so the coil arrives at your press already coloured, printed and protected.
Decorative pattern steel is special PCM steel rather than common PPGI. The pattern is printed into the coating build-up, protected by a clear varnish and a peel film. Wood, brick, stone and camouflage patterns are standard and all patterns can be custom made.
Key Benefits
- Brick pattern printed under a clear varnish
- Three colour printing for a natural masonry look
- All patterns can be custom made
- Protection film keeps the face clean until installation
Application Scenarios
- Panels formed on a roll forming or press line
- Sandwich panel production where the face is bonded to a core
- Assemblies where a paint line would otherwise be needed after forming
- Products handled several times before installation, so the film matters
Who It Is For
- Sandwich panel and wall cladding producers
- Interior decoration and ceiling panel manufacturers
- Door, shutter and furniture panel converters
- Contractors specifying a printed metal finish instead of laminate
Problems It Solves
- Real timber and stone finishes that cannot meet fire or moisture requirements
- Laminate faces that lift at the edges after forming
- Pattern repeats that do not line up across a panel run
- Coating wear during roll forming and installation
Technical Features
- Three colour printing carried between the top coating and the clear varnish
- Polyethylene protection film over the finished face
- Cr-free passivation on both faces
- Base steel selectable as GI, GL, EG, CR or aluminium
- Metallic coating Z60 to Z275 or AZ60 to AZ180
- Organic coating thickness 20 to 40 micron
Specifications
| Base Metal Thickness | 0.2mm to 1.2mm |
|---|---|
| Coil Width | 800mm to 1500mm |
| Coil Inner Diameter | 508mm and 610mm |
| Coil Weight | Max. 8 MT |
| Metallic Coating | Z60 to Z275 and AZ60 to AZ180 |
| Organic Coating Thickness | 20 to 40 micron |
| Yearly Capacity | 80000 MT |
| Layer | Type | Function |
|---|---|---|
| Protection Film | Polyethylene | Protects the paintwork from scratching and contamination |
| Clear Varnish | PE / SMP / HDP / PVDF | Transparent layer protects the printed layer and improves surface appearance |
| PVDF ink, PE | Carries the pattern, three colour printing | |
| Top Coating | PE / SMP / HDP / PVDF | Gives colour and appearance and forms a barrier film for long term durability |
| Primer | Polyester | Prevents undercutting of the paint and improves corrosion resistance |
| Chemical Treatment | Cr-free passivation | Pre-treatment layer for paint adhesion and corrosion resistance |
| Base Steel | GI, GL, EG, CR, AL | Galvanized steel, aluzinc steel, electro-galvanized steel, cold rolled steel or aluminium sheet |
| Chemical Treatment | Cr-free passivation | Adhesion and corrosion resistance on the reverse side |
| Backing Coating | Epoxy resin | Improves corrosion resistance and adhesion to the substrate |
Materials
Base steel is galvanized steel, aluzinc steel, electro-galvanized steel, cold rolled steel or aluminium sheet. Coating chemistry is PE, SMP, HDP or PVDF for the top coat and clear varnish, polyester for the primer and epoxy resin for the backing coat.
Manufacturing Process
The coil is finished on a coating line before it reaches your factory. The sequence below shows where colour, pattern and protection are applied.
Quality Control
Senko Steel states that an international standard QC management system is applied to this production, so that output is in line with high end domestic and international manufacturing standards.
Certificates and test documents. Document requirements differ by destination and by customer. Tell us which certificates or test reports your import clearance and your own quality system need, and we will confirm what can be issued for your order before you place it.
Customization Options
- Pattern printed to your own reference, since all patterns can be custom made
- Base steel and metallic coating chosen for the corrosion environment
- Organic coating thickness set within the 20 to 40 micron range
- Coil inner diameter 508mm or 610mm to suit your decoiler
Comparison With Other Products
| Senko PCM pattern steel | Printed pattern under clear varnish, protection film, 0.2mm to 1.2mm base metal |
|---|---|
| Common PPGI | Plain colour coating without a printed pattern layer |
| Laminated film panel | Decorative film applied on top of a finished panel rather than printed inside the coating build up |
Use Guide
Confirm the forming severity
Base metal thickness is selected within 0.2mm to 1.2mm according to how sharply the panel is formed.
Keep the film on
Leave the polyethylene protection film in place through forming and transport, and remove it after the panel is fitted.
Store coils dry
Store and transport coils dry and clear of the ground so the cut edges and the backing coat stay sound.
Match width to the panel plan
Order the width that leaves the least trim across your panel modules, within 800mm to 1500mm.
Questions About Brick Pattern Steel
What is Brick Pattern Steel used for?
It is special PCM steel, not like common PPGI. Different patterns are available, such as brick pattern, stone pattern, wood pattern and camouflage pattern. All patterns can be custom made.
Which thickness and width can I order?
base metal thickness 0.2mm to 1.2mm; coil width 800mm to 1500mm; coil inner diameter 508mm and 610mm.
What colour is supplied?
Brick patterns.
Can you print a pattern we supply?
Yes. Wood, brick, stone and camouflage are standard designs and all patterns can be custom made.
How is the coil supplied?
Inner diameter 508mm and 610mm, coil weight Max. 8 MT.
How is quality controlled?
Senko Steel states that an international standard QC management system is applied to this production, so that output is in line with high end domestic and international manufacturing standards.
How do I ask for a quotation?
Send the thickness, coil width, colour and quantity by WhatsApp or email. If a figure is still open, send the finished board or panel size instead.
Related Products
Stone Pattern Steel
Stone pattern printed PCM steel coil for cladding that needs a masonry face without masonry weight.
- Base Metal Thickness0.2mm to 1.2mm
- Coil Width800mm to 1500mm
- Coil Inner Diameter508mm and 610mm
Camouflage Pattern Steel
Camouflage pattern printed PCM steel coil for shelters, containers and specialised enclosures.
- Base Metal Thickness0.2mm to 1.2mm
- Coil Width800mm to 1500mm
- Coil Inner Diameter508mm and 610mm
Painted Whiteboard Steel
Painted whiteboard steel coil for magnetic dry erase boards in a high glossy or matt white face.
- Thickness0.2mm to 0.6mm
- Coil Width600mm to 1500mm
- Inner Diameter508mm
Related Applications And Reading
- Building Decoration And PanelsPrinted pattern steel for cladding ceiling and panel producers who need a decorative metal face.
- Custom Pattern Printed SteelWood brick stone camouflage or your own artwork printed into a PCM coating build-up.
- Pattern Printed Steel For Interior And Facade PanelsIndustry Article
- What Sits Inside A PCM Steel Coating Build UpProcess Guide
- Download CenterDatasheet and catalog in PDF
Quote Brick Pattern Steel
Send thickness, coil width, colour and quantity, or send the finished board or panel size and we will work back to the coil.