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Process Guide

Dispersant Dosage By Pigment Type

Published dosage bands for eight QK dispersants, side by side, with the arithmetic that makes them comparable.

Why The Numbers Look So Different

Carbon black takes ten to thirty times more dispersant than titanium dioxide. That is not a quirk of one product, it is surface area. Carbon black carries an enormous specific surface area and a surface chemistry that is hard to anchor to, so it needs far more polymer to cover. Titanium dioxide is coarse and easy by comparison. Any dosage table that quotes one number for all pigments is hiding this.

The Comparison Table

The table below collects every dosage figure published on the eight dispersant data sheets. Blank cells mean the source does not publish a figure for that pigment class, and none has been estimated. Read every figure as a percentage on pigment weight.

Correct For Active Content

Before comparing two rows, multiply by active content. QK3740 at 10-30% on organic pigment is 100% active, so that is 10-30 parts of polymer per hundred parts of pigment. QK3770 at 30-70% on organic pigment is 40% active, so that is 12-28 parts of polymer. The two are much closer than the headline numbers suggest.

Where To Start In The Band

Start in the middle, not at the bottom. Under-dosing a dispersant does not simply give a smaller improvement, it can give flocculation, because there is enough polymer to bridge particles and not enough to cover them. Run three points and let the viscosity curve tell you where the plateau starts.

What To Measure At Each Point

Grind fineness on a Hegman gauge, mill base viscosity at a fixed shear rate, colour strength against a reference tint, and a rub-out on a mixed shade. Plot viscosity against dosage: the point where the curve flattens is the dosage that has covered the pigment surface. Adding more past that point only adds cost and water sensitivity.

Storage Is Part Of The Test

A mill base that passes on day one can flocculate in a month. Store samples at both ends of the published storage window and re-measure viscosity and colour at 7 and 28 days. Carbon black concentrates are where this matters most, which is exactly why QK3730 is written around anti-thickening behaviour.

Published Dosage By Pigment Class

ProductActive contentInorganicOrganicTitanium dioxideCarbon black
QK377860%2-10%20-50%-40-60%
QK377040 +/- 2%10-15%30-70%5-10%60-120%
QK375540 +/- 2%10-15%20-60%5-10%60-120%
QK3740100% active1-5%10-30%-40-80%
QK373035%4-20%10-50%-40-80%
QK334044.0-46.0%1-3%20-50%-30-80%
QK332080 +/- 2%5-10%10-30%3-5%60-120%
QK3310Above 99.0%2-5%10-20%2-4%20-30%
Products

Products Referenced In This Guide

QK3770 Wetting and Dispersing Agent product identification panel
Wetting and Dispersing

QK3770 Wetting and Dispersing Agent

VOC-free block copolymer dispersant for waterborne wood and industrial coatings and resin-free concentrates.

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QK3755 Wetting and Dispersing Agent product identification panel
Wetting and Dispersing

QK3755 Wetting and Dispersing Agent

VOC-free block copolymer for resin-free waterborne concentrates carrying 30-60% pigment.

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QK3740 Wetting and Dispersing Agent product identification panel
Wetting and Dispersing

QK3740 Wetting and Dispersing Agent

100% active polymer dispersant that adds no carrier to waterborne coatings, inks and concentrates.

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QK3730 Wetting and Dispersing Agent product identification panel
Wetting and Dispersing

QK3730 Wetting and Dispersing Agent

APEO-free dispersant built for carbon black and organic pigment in waterborne ink, inkjet and leather coatings.

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QK3778 Waterborne Dispersant product identification panel
Wetting and Dispersing

QK3778 Waterborne Dispersant

Universal waterborne dispersant at 60% active that handles every pigment class including anti-corrosive fillers.

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QK3340 Solventborne Dispersant product identification panel
Wetting and Dispersing

QK3340 Solventborne Dispersant

High molecular weight solventborne dispersant for carbon black jetness in coil, anti-corrosive and marine coatings.

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QK3320 Polyurethane Wetting and Dispersing Agent product identification panel
Wetting and Dispersing

QK3320 Polyurethane Wetting and Dispersing Agent

80% active polyurethane dispersant for highly polar solventborne systems: automotive, motorcycle and coil coatings.

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QK3310 Solvent-Free Polymer Dispersant product identification panel
Wetting and Dispersing

QK3310 Solvent-Free Polymer Dispersant

100% active dispersant for epoxy and UV systems, with no risk of resin crosslinking and strong anti-float behaviour.

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Questions

Questions About This Guide

Why does carbon black need so much dispersant?
Specific surface area. Carbon black has far more surface per gram to cover than titanium dioxide, and a surface that is harder to anchor to.
What happens if we under-dose?
You can get flocculation rather than simply a smaller improvement, because there is enough polymer to bridge particles and not enough to cover them.
How do we know when we have enough?
Plot mill base viscosity against dosage. The dosage where the curve flattens is where the pigment surface has been covered.

Put This Into Practice

Send the system you are working on and a grade recommendation with the matching data sheets comes back by email.