Rigid box machinery R&D and manufacturing since 2016 · Wenzhou, China [email protected] 0086-156-6988-1007
GR-1200ZA 7-link board collapsible box forming machine full line layout
GR-1200ZA · Collapsible Box Making Machine

GR-1200ZA 7-Link Board Collapsible Box Forming Machine

High-precision 7-link board collapsible box line with CCD vision glue dispensing and a four-axis robot, running shells to 1000 x 450 mm at 2 mm robot positioning.

Product Overview

What The GR-1200ZA Does

The GR-1200ZA is a high-precision 7-link board collapsible box forming machine developed in house by Guorun. It completes shell feeding, glue spraying, positioning and bubble pressing forming in one continuous operation using PLC control, CCD vision, servo transmission and photoelectric detection. It is used for shoe boxes, gift boxes, electronic product boxes and cosmetic boxes.

Key Benefits

  • Daily output of approximately 7,000 pieces.
  • Forming positioning accuracy of 0.3 mm with 2 mm robot placement accuracy.
  • Finished products from 180 x 80 x 40 mm up to 450 x 450 x 150 mm.
  • Side panels from 150 x 40 mm to 700 x 150 mm on the 7-link board system.
GR-1200ZA 7-link board collapsible box forming machine full line layout
GR-1200ZA 7-link board collapsible box forming machine full line layout
Who It Is For

Plants That Buy The GR-1200ZA

Footwear packaging plants

Shoe box formats produced in long runs where every box must close the same way.

Electronics packaging suppliers

Product boxes with tight panel alignment requirements.

Cosmetic box converters

Collapsible cosmetic formats with side panels that must stay square.

Craft and irregular box producers

Irregular boxes, craft boxes and gift boxes that need vision-guided placement.

Problems It Solves

Production Problems and How This Machine Answers Them

Manual positioning of side panelsA CCD vision system paired with a YAMAHA four-axis robot places the panel, reaching a robot positioning accuracy of 2 millimetres.
Missed glue on complex blanksFull-vision camera glue dispensing checks the glue path rather than relying on a fixed pattern alone.
Defect rates on long runsGuorun reports an extremely low defective rate with stable performance across the line.
Multiple handling stepsShell feeding, glue spraying, positioning and bubble pressing run as one continuous operation.
Technical Features

Mechanisms Inside The GR-1200ZA

7-link board system

Seven linked boards carry the blank through feeding, spraying, positioning and pressing.

CCD vision and four-axis robot

A YAMAHA four-axis robot guided by a CCD vision system at 2 mm positioning accuracy.

Full-vision camera glue dispensing

A camera-guided glue path instead of a fixed-pattern nozzle alone.

PLC and servo transmission

PLC control, servo drives and photoelectric detection across the line.

Pattern import

Arbitrary strip, mist and custom patterns plus text and logo spraying.

Continuous operation

All processes complete in one pass without manual transfer.

Machine Gallery

The GR-1200ZA In Detail

GR-1200ZA working envelope drawing showing case shell and side panel dimensions
GR-1200ZA working envelope drawing showing case shell and side panel dimensions
Specifications

GR-1200ZA Technical Specifications

Figures published by Wenzhou Guorun Machinery for this model. Where a value is marked TBC it has not been published and must be confirmed with the factory before you quote it.

Machine ModelGR-1200ZA
Machine Dimensions11500 x 4350 x 2100 mm
Machine Weight3000 kg
Air Pressure0.7 MPa
Voltage and Power28 kW / 380 V
Production Speed0-15 pcs/min
Max Case Shell Size1000 x 450 mm
Min Case Shell Size220 x 180 mm
Max Side Panel Size700 x 150 mm
Min Side Panel Size150 x 40 mm
Max Finished Product Size450 x 450 x 150 mm
Min Finished Product Size180 x 80 x 40 mm
Positioning Accuracy0.3 mm
Robot Positioning Accuracy2 mm

Materials and construction: welded steel frame with servo or pneumatic drives, computer glue spraying control and a touch screen operator interface. Compressed air at 0.7 MPa is required on every model.

Use Guide

Setting Up A Format On The GR-1200ZA

Step 1Reserve an 11.5-metre run with maintenance access on both sides.
Step 2Confirm the 28 kW 380 V supply and 0.7 MPa air line before delivery.
Step 3Teach the CCD vision reference for each new blank and verify robot placement on a first article.
Step 4Check the bubble pressing result on the finished box before the run is released.

Compared With Other Guorun Machines

The GR-1200ZA is the most capable collapsible line Guorun builds, adding CCD vision and robot positioning that the GR-1100ZA does not have, in a longer 11.5-metre frame at 28 kW. For simpler formats at lower investment, the GR-1000BA or GR-1100ZA cover the same box families.

Quality Control Certification and Customisation

Every machine is assembled, wired and test run in the Guorun workshop before despatch, with the customer's own box format used for the trial where one has been supplied. Guorun holds eleven granted Chinese patents covering forming, feeding, conveying and glue spraying mechanisms, listed on the About page.

Full production lines are customised to customer requirements. Delivery is quoted at 30 working days for samples and 45 working days for OEM orders, with a one-year warranty and lifetime machine operation training.

Related Products

Other Machines In The Collapsible Box Making Machine Range

Answers

GR-1200ZA Questions

What box types does the GR-1200ZA form

Shoe boxes, gift boxes, electronic product boxes, cosmetic boxes and other rigid packaging boxes, including irregular and craft formats.

What positioning accuracy does the robot hold

The CCD vision system with the YAMAHA four-axis robot reaches 2 mm positioning accuracy, while the line holds 0.3 mm forming positioning accuracy.

What is the daily output

Approximately 7,000 pieces per day at 0 to 15 pieces per minute.

What is the largest finished box

450 x 450 x 150 mm, from a case shell up to 1000 x 450 mm.

What control technologies are used

PLC control, CCD vision with robot positioning, servo transmission and photoelectric detection.

What after-sales support is available

A one-year warranty, lifetime machine operation training and compliance documents for import.

Next Step

Request A Quotation For The GR-1200ZA

Send your cover size, inner box size and type, film finish and daily volume. We will confirm whether the GR-1200ZA envelope covers it and quote delivery, terms and freight.