
What Is Honeycomb Paper And Why It Replaces Bubble Wrap
Honeycomb paper is a lightweight, strong kraft packaging material formed with hexagonal cells. It is used for inner and outer packaging, as a shock absorbent, as a shield and even as pallets.
What Honeycomb Paper Is
Honeycomb paper is an eco-friendly, strong and cost effective kraft paper packaging material formed with a hexagonal cell formation. It is a lightweight and strong material made from paper pulp that mimics the structure of a honeycomb. Because it is made out of kraft paper and water-based glue, it is recyclable, which is the main reason it is cost-effective over the life of a packaging programme.
How It Is Made
Honeycomb paper is made by a honeycomb die cutting module, which cuts the kraft web and then expands it into a hexagonal structure. That structure is what provides the strength and durability. On our machines the unwinding, cutting and rewinding happen in one process, at speeds up to 200 m per minute on paper from 70 g to 100 g.

Kraft Honeycomb Paper Forming Machine
Why It Protects Without Scratching
Honeycomb paper is easy to stretch, soft and flexible, so it wraps around a shape and provides cushion protection without surface scratch. That is a different behaviour from a flat wrap held under tension, and it is why the material is specified for fruit, flowers, ceramics and glassware.
Where It Is Used
Honeycomb packaging suits all types and sizes of material, from a small cell phone to a large automotive part, and from the smallest chips to the largest generators. Beyond packaging it is also used for furniture and construction applications, and as the base material for doors, acoustic walls, exhibition panels and furniture, because it combines superior strength and rigidity with extremely low weight per cubic metre.

Questions On This Topic
Is honeycomb paper recyclable?
It is made from kraft paper and water-based glue, so it goes into the paper waste stream.
What paper weight is used?
70 g to 100 g on the packaging machines, and 50 g to 70 g for core sleeves.
What sizes of product can it pack?
It is used across the full range, from a cell phone to a large automotive part.
Related Machines

Die cuts and expands kraft paper into hexagonal honeycomb wrap at up to 200 m per minute
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Forms honeycomb paper into open sleeves that slide over bottles and fragile items
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Glass and glazed ceramics fail in two ways: impact through the carton wall, and abrasion between pieces. Paper cushioning has to do both jobs without
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Send what you pack and the format you need. Finished paper samples go out before any machine is quoted.
