Inflatable Airbag for Wine Bottle
Inflatable airbag for wine bottle is a custom-shaped, multi-layer film bag that inflates on demand at the packing bench. Each column is sealed separately, so a puncture in one does not compromise the whole structure. The bag is made from recyclable PE/PA co-extrusion film and withstands 60 to 120 kg of pressure after inflation, protecting fragile items during long-distance transport.
- Each air column is sealed separately, so a puncture only affects one column, not the entire bag
- Inflates on demand using a Magic Air machine, eliminating pre-filled void fill in storage
- Custom shapes and sizes available to match the wine bottle and carton geometry
- Recyclable and reusable film reduces environmental impact and supports sustainability targets
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- Each air column is sealed separately, so a puncture only affects one column, not the entire bag
- Inflates on demand using a Magic Air machine, eliminating pre-filled void fill in storage
- Custom shapes and sizes available to match the wine bottle and carton geometry
- Recyclable and reusable film reduces environmental impact and supports sustainability targets
- Lightweight and flat when deflated, saving warehouse space and reducing freight costs
- Protects wine bottles and other fragile goods during transit with 60–120 kg load capacity
Where It Is Used
- Protecting wine bottles in export cartons during ocean freight
- Securing bottles of wine in e-commerce fulfilment centres before courier dispatch
- Bracing wine bottles in stacked cartons to prevent movement during warehouse handling
- Filling irregular voids around wine bottles in mixed SKU shipments
- Using custom shapes to fit bottles of different sizes in a single packing line
Who It Is For
- Exporters shipping wine bottles in FCL and LCL containers
- E-commerce fulfilment centres handling wine and other fragile consumer goods
- Third-party logistics warehouses needing void fill without dedicated storage
- Contract packers replacing foam inserts and loose fill for wine and glass products
- Manufacturers of high-value liquids and fragile goods requiring custom protection
Problems It Solves
- Pre-formed void fill takes up warehouse space that could hold saleable inventory
- Loose fill migrates in transit and leaves products exposed at the top of the carton
- Hand-cut foam and paper inserts vary in quality and require tooling for each SKU
- Over-packed cartons attract dimensional weight charges on air and courier freight
- Fragile wine bottles shift during transit due to poor or inconsistent cushioning
Technical Features
- Multi-layer extrusion film made from PE/PA co-extrusion for stronger protection
- Each air column is sealed separately to prevent total failure from a single puncture
- Inflates using a Magic Air machine with a single button press
- Custom shapes and sizes available to match product dimensions
- Film is recyclable, reusable, and water-resistant for protection in humid conditions
- Available in transparent plastic color for visibility and inspection during packing
Published Data for Inflatable Airbag for Wine Bottle
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | Inflatable airbag for wine bottle |
|---|---|
| Material | PE/PA co-extrusion film |
| Film Type | Multi-layer extrusion |
| Color | Transparent |
| Shape | Various shapes available, custom shape/design accepted |
| Load Capacity | 60–120 kg after inflation |
| Sealing | Each air column sealed separately |
| Inflation Method | Magic Air machine |
| Recyclable | Yes |
| Reusable | Yes |
| Water-resistant | Yes |
Materials
- PE/PA co-extrusion film with multi-layer structure for enhanced strength
- Recyclable and reusable film grade suitable for sustainable packaging programmes
- Transparent film for visual inspection of seal integrity and product fit
How It Is Made
Film extrusion using PE/PA co-extrusion technology
Multi-layer film formation with controlled thickness and seal integrity
Custom shaping and cutting to match the requested bottle profile
Sealing of individual air columns to ensure independent performance
Roll winding and inspection before packaging for shipment
How It Is Checked
Incoming PE/PA co-extrusion film checked for material consistency and purity
Seal strength tested on sample columns during production
Sample airbags inflated and tested under 60–120 kg load to confirm performance
Final inspection of shape, seal, and film clarity before packing
Cartons checked at container loading against the packing list
Customisation Options
- Custom shapes and sizes to fit specific wine bottle dimensions
- Custom film width and column layout based on carton void
- Logo printing available on the film roll
- Transparent film with optional branding for product visibility
- Adjustable column count and spacing to match product weight and movement risk
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Foam inserts | No tooling required, no SKU-specific moulds, and easier to store flat |
|---|---|
| Paper cushioning | Better moisture resistance and higher load capacity, though paper is better for plastic-free requirements |
| Pre-inflated air pillows | Saves warehouse space as it inflates on demand, no need to store inflated units |
| Bubble wrap | Provides more consistent support for irregular shapes and higher load-bearing capacity |
How to Use It
Load the airbag roll into the Magic Air machine and thread the film through the sealing bar
Set the machine to the correct width and shape to match the wine bottle and carton
Run a short test inflation to verify seal integrity and column formation
Place the airbag around the wine bottle in the carton, then inflate using the machine
Store unused rolls flat and away from direct heat to prevent film deformation
Inflatable Airbag for Wine Bottle in Detail
Photographs of the actual product as supplied, not renders.
Inflatable Airbag for Wine Bottle Questions
What is the minimum order quantity for inflatable airbags for wine bottles
Order quantity depends on size, shape, and film grade. Send us your required dimensions and monthly volume via WhatsApp and we will confirm the minimum for that specification.
Which machine do I need to inflate this airbag
Use a Magic Air machine. The machine must be compatible with the film width and column layout of the airbag.
How long do the inflated airbags hold their air
Inflated airbags hold pressure for three to six months, which covers ocean transit and warehouse dwell before final delivery.
Can you print our logo on the film
Yes. We print on our own film printing line. Send your logo artwork and the required width for printing.
Is the film recyclable and reusable
Yes. The PE/PA co-extrusion film is recyclable and reusable, supporting sustainable packaging goals.
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Same production line, different format. Compare before you settle the specification.
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