200MM Width Air Pouch Air Cushion Film
200 mm width air pouch air cushion film is a continuous roll of small, pre-sealed air chambers that are inflated on demand at the packing bench. Each roll contains 300 m of film, forming small airbags that can be torn by hand to fit the exact void space in a carton. The film is made from 100% new raw material, so the seals hold pressure through long transit without going soft. This replaces loose fill and hand-cut foam, reducing packing time and storage space.
- Small air pouches inflate on demand and fit any void size, so no over-packaging or wasted material
- Pre-sealed chambers mean a punctured pouch loses only one chamber, not the entire roll
- Film made from 100% new raw material ensures strong seals and long air retention
- Rolls are 300 m long so one change covers a full packing shift
Include the carton size and the monthly volume and the reply will contain a format recommendation, not just a price.
Key Benefits
- Small air pouches inflate on demand and fit any void size, so no over-packaging or wasted material
- Pre-sealed chambers mean a punctured pouch loses only one chamber, not the entire roll
- Film made from 100% new raw material ensures strong seals and long air retention
- Rolls are 300 m long so one change covers a full packing shift
- Tearable by hand to match the exact space between products in a carton
- Lighter than foam or paper fill, reducing dimensional freight charges on courier and air shipments
Where It Is Used
- Filling small voids around electronics and circuit boards in export cartons
- Protecting glassware, ceramics, and art ware during long-distance shipping
- Cushioning cosmetics, medicine, and precision instruments in e-commerce fulfilment
- Securing handbags, luggage, and small household appliances in mixed SKUs
- Blocking and bracing bottles, jars, and liquid containers in stacked cartons
Who It Is For
- E-commerce fulfilment centres packing small to medium-sized items in standard cartons
- Third-party logistics warehouses needing void fill without dedicated storage space
- Exporters shipping fragile goods in FCL and LCL containers with tight space constraints
- Contract packers replacing hand-cut foam and loose fill on manual packing lines
Problems It Solves
- Pre-formed void fill occupies warehouse space that could hold saleable stock
- Loose fill migrates in transit and leaves products unprotected at the destination
- Hand-cut foam and crumpled paper slow the packing bench and vary in quality between packers
- Over-filled cartons attract dimensional weight charges on courier and air freight
- Inconsistent cushion size leads to under-protection or over-packaging
Technical Features
- Continuous roll of small air pouches with pre-sealed chambers, inflated on site
- 20 um film thickness balances puncture resistance against material cost per cushion
- 300 m roll length covers a full packing shift without frequent roll changes
- Four standard sizes: 200*100 mm, 200*130 mm, 200*150 mm, 200*200 mm
- Each pouch is sealed separately, so one puncture does not affect others
- Film is inflated using an air cushion machine to form individual air pouches
Published Data for 200MM Width Air Pouch Air Cushion Film
Only values published on our own datasheets appear here. If a figure you need is missing, ask for it and we will confirm it in writing.
| Product | 200 mm width air pouch air cushion film |
|---|---|
| Material | 100% new raw material PE film |
| Film Thickness | 20 um |
| Roll Length | 300 m per roll |
| Sizes | 200*100 mm, 200*130 mm, 200*150 mm, 200*200 mm |
| Roll Weight | 2.5 kg per roll |
| Packing | 4 rolls per carton |
Materials
- PE film extruded from 100% new raw material with no recycled regrind in the seal layer
- Biodegradable film available on request for buyers with packaging waste targets
How It Is Made
Film blowing from virgin PE resin
Chamber and channel sealing to form the small air pouch pattern
Slitting to 200 mm web width
Roll winding to 300 m and length verification
Seal and inflation test before carton packing
How It Is Checked
Incoming resin checked as 100% pure virgin material before extrusion
Seal strength sampled during the sealing run so weak chambers are caught on the line
Sample rolls inflated and held to confirm the cushions do not go soft
Roll length and web width verified at winding
Cartons checked at container loading against the packing list
Customisation Options
- Custom chamber size and pattern (e.g. small tube, bubble) to match your product shape
- Web width adjusted to your machine or packaging line
- Printed film with your logo on the roll
- Biodegradable film grade on request
How It Compares With the Alternatives
Where another material is the better answer we say so, because a returned shipment costs more than a lost order.
| Loose fill chips | Cushions stay where the packer places them and do not migrate to the top of the carton in transit |
|---|---|
| Traditional bubble wrap on the roll | Ships flat and is inflated on site so it needs a fraction of the storage space for the same protected volume |
| Paper void fill | Lighter per carton, though paper is the better answer where the buyer needs a plastic-free pack |
| Cut foam inserts | No tooling and no SKU-specific inserts, at the cost of a less precise fit for very heavy items |
How to Use It
Load the roll onto the air cushion machine and thread the film past the sealing bar
Set the machine width to 200 mm to match the film
Run a short length first and check the seals hold before starting production
Tear the inflated pouches by hand to fit the exact void space around the product
Store unused rolls flat and away from direct heat to prevent deformation
200MM Width Air Pouch Air Cushion Film in Detail
Photographs of the actual product as supplied, not renders.
200MM Width Air Pouch Air Cushion Film Questions
What is the minimum order quantity for 200 mm width air pouch film
Order quantity depends on width and film grade. Send us the widths and monthly volume you need on WhatsApp and we will confirm the minimum for that specification.
Which machine do I need to inflate this film
Any air cushion machine matched to 200 mm width. AWPACK-004 handles film up to 600 mm at 10 m per minute, and AWPACK-005 handles film up to 800 mm at 28 m per minute.
How long do the inflated cushions hold their air
Cushions made from this film hold pressure for three to six months, which covers ocean transit and warehouse dwell before final delivery.
Can you print our logo on the film
Yes. We print on our own film printing line, so logo film can run in the same order as plain film. Send artwork and the width you need.
Is a biodegradable version available
Yes, we supply a biodegradable air cushion film in the same roll formats for buyers with packaging waste targets.
Other Air Cushion Film Items
Same production line, different format. Compare before you settle the specification.
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The Advantages of Air Cushion Film
Why merchants shipping glass and ceramics moved from loose fill and cut foam to inflatable cushioning, and what the material actually does in the carton.
Read the GuideThe Main Types of Air Cushion Film
Air pillow, air bubble film, air quilt and small tube compared, with the roll sizes, thickness and carton weights for each format.
Read the GuideThe Wide Range of Application of Air Cushion Film
Where inflatable cushioning is used beyond parcel void fill, and the physical properties that make it work across so many product categories.
Read the GuideQuote 200MM Width Air Pouch Air Cushion Film for Your Next Shipment
Tell us the quantity, the destination port and the specification you need. We will confirm what runs, what is stock and what fits in a container.